• Title/Summary/Keyword: 니켈 합금

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Leaching of CMSX-4 Superalloy in Hydrochloric Acid Solutions (염산(鹽酸)에 의한 CMSX-4 초내열합금(超耐熱合金)의 침출(浸出))

  • Kim, Min-Seuk;Lee, Jae-Chun;Kim, Eun-Young;Yoo, Young-Soo
    • Resources Recycling
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    • v.19 no.5
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    • pp.25-30
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    • 2010
  • Leaching of CMSX-4 superalloy was done in hydrochloric acid solutions. The leaching behaviors of main alloy components, such as Ni, Co, Cr, Al, was investigated by controlling acid concentration, temperature, leaching time and pulp density. Increasing acid concentration enhanced the leaching rate till the rate decreased over 3 M acid concentration. Raising temperature increased the leaching amount of the metal components. After the leaching for 60 minutes at $90^{\circ}C$ and 10 g/L pulp density in 4 M acid solution, 93.2% nickel, 89.9% aluminum, 80.4% cobalt, and 79.1% chromium were leached. Nickel and aluminum were preferentially leached out, while the leaching rate of cobalt and chromium were relatively high only after 60 minutes, Increasing pulp density lowered the leaching rate and especially serious on cobalt and chromium, The optimum leaching condition for CMSX-4 was obtained at $90^{\circ}C$, 120 minutes, and less than 125 g/L in 4 M hydrochloric acid solution.

Co-firing of PZT/metal foil laminates for MIM structured device fabrication

  • Kim, Baek-Hyeon;Bae, Hyeon-Jeong;Gwon, Do-Gyun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.82.2-82.2
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    • 2012
  • 캐패시터, 액추에이터와 같이 MIM (Metal-Insulator-Metal) 구조를 갖는 디바이스는 높은 소결온도를 갖는 세라믹 유전체/압전체와 고온 내산화성이 낮은 금속 전극의 적층 형태로 인하여 동시 열처리 공정에 있어서 많은 제약이 따른다. 본 연구에서는 소결온도를 대폭 낮춘 저온 소결용 PZT 압전체 테이프를 니켈 금속 포일에 적층하여 동시 열처리를 통하여 소결을 시도하였다. 동시 열처리된 MIM 디바이스의 세라믹과 금속 전극 계면의 미세구조 및 성분 분석을 통하여 계면 반응 기구를 확인하였고, 계면 반응층이 디바이스의 특성에 미치는 영향에 대한 정량적 분석을 수행하였다. 또한 열처리 시간에 따른 계면 반응층의 변화를 관찰하고 반응층의 변화가 특성에 미치는 영향을 분석하였다. 니켈 이외에 니켈 합금인 INCONEL 718과 PZT 세라믹과의 동시 소성을 시도하여 니켈, INCONEL 두 금속 기판과 PZT 사이에 생성되는 계면 반응층의 미세구조와 특성의 차이점을 비교하였고 디바이스로서 사용하기 위한 적합성 여부를 확인하였다.

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Influence of Nickel Alloy Weld on the Mold Surface Cracks (니켈 합금 용접이 금형 표면의 균열 발생에 미치는 영향)

  • Jeong, Hyae-Dong;Lee, Ji-Hoon;Hong, Min-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.478-483
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    • 2011
  • Cast mold has low wear-resistance comparing with other alloyed molds which result in lower production rate and high cost of products. Recently, various weld methods are being applied to increase the wear-resistance of molds and to extend mold life. Among them, nickel alloy weld process increases the hardness irrelevant to its machinability and creates very uniform structures. In addition, it causes better wear-resistance and reduces shrinkage defects. In this paper, we analyze the mold surface cracks welded by nickel alloy and propose the methods to improve the mold surface and its wear-resistance. It has been found that nickel alloy weld does not affect the inside crack of mold but has an influence on the surface crack seriously. Results show that the start and growth of fatigue cracks have been delayed about 3 times and reduced approximately 75%, respectively, and the mold surface cracks are decreased about 5.7 times.

Anti-Seismic of Existing Bridge Pier by Nickel-chrome Alloy Bar (니켈-크롬 합금강바를 이용한 기존 교각부의 내진보강)

  • Jang, Il-Young;Song, Seok-Min;Yoo, Jeong-Soo;Son, Chang-Ho;Son, Deok-Jong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.131-132
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    • 2010
  • Seismic design for new built bridges has been considered which is being used now. However, before the revised code for seismic design is issued, the reinforced concrete bridge piers which has been built and being used are pretty weak under the lateral seismic load. experiments of bridge piers are done under iterative lateral load, according to experimental results, the influence of Nikon-Chrome alloy steel barson performance of bridge piers is analyzed, also the shape effect of anti-seismic reinforcement on pier behavior is discussed.

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Wear and Chip Formation by the Tool on Cutting Nickel-based Heat Resisting Alloy (니켈기 내열합금 절삭기 공구에 따른 마모와 칩생성)

  • 김우순;김경우;김동현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.30-35
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    • 2001
  • Nickel-based heat resisting alloys are commonly used for high temperature application such as in aircraft engines and gas turbines. In this paper, the machinability of Nickel-based heat resisting alloys was investigated with respect to the wear and the chip formation by tool type and cutting condition. Relationship between three types of tool and chip formation was experimentally investigated. Among the three types of tool tested, coated tools(CVD, PVD) ara available for the difficult-to-cut-materials such as Nickel-based heat resisting alloys and etc.

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Wear and chip Formation by the tool on cutting Nickel-based Heat Resisting Alloy (니켈기 내열합금 절삭시 공구에 따른 마모와 칩생성)

  • 윤주식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.264-269
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    • 2000
  • Nickel-based heat resisting alloys are commonly used for high temperature applications such as in aircraft engines and gas turbines. In this paper, the machinability of Nickel-based heat resisting alloy was investigated with respect to the wear and the chip formation by tool type and cutting condition. Relationship between three types of tool and chip formation was experimentally investigated. Among the three types of tool tested, coated tools(CVD, PVD) are available for the difficult-to-cut-materials such as Nickel-based heat resisting alloy and etc..

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Rejuvenation Technologies for Hot Gas Path Components made of Nickel Based Superalloys (니켈기 초합금 소재 고온부 부품의 재생정비기술)

  • Kang, Sin-Ho;Choi, Heui-Sook;Kim, Dae-Eun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.424-429
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    • 2003
  • Hot gas path components, which are made of nickel based superalloys, are subject to periodic replacement due to degradation of thermomechanical properties that might bring catastrophic failure during normal operation of gas turbine units. In order to rejuvenate the metallurgical condition of the serviced components, heat treating techniques such as solution annealing and aging heat treatments have widely been employed. However, the effectiveness of those typical heat treatments is not apparent enough in terms of quantitative grounds. On the other hand the demand of the rejuvenation heat treatment and hot isostatic pressing (HIP) have constantly been raised by the end users. Therefore it is necessary to verify how the typical heat treating techniques affect to the aged and degraded material. As the result of experimental work in this study, GTD-111 and GTD-222 Ni-based superalloys were collected and analyzed quantitatively through microscopic observation, microhardness evaluation and creep test.

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Effects of Counterpart Materials on Wear Behavior of Thermally Sprayed Ni-based Self-flux Alloy Coatings (니켈기 자융성 합금 코팅층의 마모거동에 미치는 상대마모재의 영향)

  • Kim, K.T.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.92-97
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    • 2007
  • This study aims at investigating the wear behavior of thermally sprayed Ni-based self-flux alloy coatings against different counterparts. Ni-based self-flux alloy powders were flame-sprayed onto a carbon steel substrate and then heat-treated at temperature of $1000^{\circ}C$. Dry sliding wear tests were performed using the sliding speeds of 0.2 and 0.8 m/s and the applied loads of 5 and 20 N. AISI 52100, $Al_2O_3$, $Si_3N_4$ and $ZrO_2$ balls were used as counterpart materials. Wear behavior of Ni-based self-flux alloy coatings against different counterparts were studied using a scanning electron microscope(SEM) and energy dispersive X-ray spectroscopy (EDX). It was revealed that wear behavior of Ni-based self-flux alloy coatings were much influenced by counterpart materials.

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High Temperature Mechanical Properties of 713LC Ni-based Superalloy (니켈기 초내열 713LC 합금의 고온 기계적 특성)

  • Na, Yeong-Sang;Kim, Jong-Yeop;Lee, Jong-Hun;Park, No-Gwang
    • 연구논문집
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    • s.33
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    • pp.167-174
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    • 2003
  • Alloy 713LC was developed to improve the tensile strength and ductility by reducing the carbon content of Alloy 713C. As Alloy 713LC was designed to minimize the mechanical property change with process conditions, it is generally utilized in the parts which have thick and thin sections simultaneously. In the thick and the thin sections, quite different properties are required. Consequently it is essential to crucially control the local mechanical properties of a parts by optimizing the process condition and heat treatment. In this research, high temperature mechanical properties including creep-rupture and strain-control low cycle fatigue were investigated together with the microstructural variations with heat treatment. Failure mechanism was also analyzed by observing the fracture surface to correlate the variation of mechanical properties with the microstructural change.

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Electroforming of Nickel-iron alloy and Iron (Ni-Fe 및 Fe 정밀 전주성형에 관한 연구)

  • Lee, Heung-Ryeol;Park, Jae-Yeong;Kim, Gyun-Tak;Kim, Ho-Hyeong;Hwang, Tae-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.63-64
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    • 2011
  • 니켈 알러지를 일으키지 않는 전주 부품 개발을 위해 Ni을 대체할 수 있는 전주 소재로 Ni-Fe 합금과 Fe에 대한 전주 공정을 개발하였다. Ni-Fe 합금 전주의 경우 전주품의 표면 내식성 강화를 위해 Cr 나노입자를 이용한 복합전주를 실시하여, Ni 전주품과 내부식성, 니켈 용출 비교 분석 실험을 하였다. 또한 Ni을 완전히 배제하기 위해 새로운 시도로서 순 Fe 전주 공정 기술을 개발하였다. 제조된 Fe 전주품의 내식성 향상을 위한 실리카 코팅 등의 표면처리에 대한 효과도 분석하였다.

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