• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.134-138
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• 2005

The structural analysis and water pressure test of regenerative liquid rocket thrust chamber cooling channel specimens are performed at room temperature. material properties of copper alloy are obtained by uniaxial tension test at room temperature and used of elastic-plastic structural analysis. The plate type of cooling channel specimen are manufactured and performed water pressure test in order to confirm the analysis results. The differences between results of elastic-plastic analysis and that of water pressure test of cooling channel specimen are small and find that manufacturing process affect the structural stability of cooling channel very much because cooling channel thickness is small

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.4
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• pp.94-103
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• 2016

A regeneratively-cooled channel in a liquid rocket engine is used to effectively cool a combustion chamber inner wall from hot combustion gas, and the heat transfer/pressure loss characteristics should be predicted in advance to design cooling channels. In the present research, five cooling channels with different geometric dimensions were designed and the channels were respectively manufactured using cutter and endmill. By changing coolant velocity and downstream pressure, the effects of manufacturing method, channel shape, and flow condition on pressure losses were experimentally investigated and the results were compared with the analytical results. At same channel shape and flow condition, the pressure loss in the channel machined by the cutter was lower than that by the endmill. It was also found that the pressure loss ratio between the experimental result and the analytical data changed with the channel shape and flow condition.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.12
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• pp.109-116
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• 2005

Elastic-plastic structural analysis for regenerative cooling chamber of liquid rocket thrust chamber is performed. Uniaxial tension test is also conducted for the copper alloy in order to get material data necessary for the structure analysis. The results of uniaxial tension test reveal that copper alloy become ductile after brazing process and flow stress becomes lower as temperature becomes higher. As a result of structural analysis using the material data, the deformation of cooling channel is more increased by thermal load than by internal pressure of cooling fluid. Therefore, the results of analysis show that structural stability and cooling performance of combustion thrust chamber which is designed to endure mechanical load and minimized a channel thickness are improved by decreased thermal load as possible.

• Korean Chemical Engineering Research
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• v.52 no.6
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• pp.826-833
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• 2014

Driven by both environmental and economic reasons, the development of small to medium scale GTL(gas-to-liquid) process for offshore applications and for utilizing other stranded or associated gas has recently been studied increasingly. Microchannel GTL reactors have been prefrered over the conventional GTL reactors for such applications, due to its compactness, and additional advantages of small heat and mass transfer distance desired for high heat transfer performance and reactor conversion. In this work, multi-microchannel reactor was simulated by using commercial CFD code, ANSYS FLUENT, to study the geometric effect of the microchannels on the heat transfer phenomena. A heat generation curve was first calculated by modeling a Fischer-Tropsch reaction in a single-microchannel reactor model using Matlab-ASPEN integration platform. The calculated heat generation curve was implemented to the CFD model. Four design variables based on the microchannel geometry namely coolant channel width, coolant channel height, coolant channel to process channel distance, and coolant channel to coolant channel distance, were selected for calculating three dependent variables namely, heat flux, maximum temperature of coolant channel, and maximum temperature of process channel. The simulation results were visualized to understand the effects of the design variables on the dependent variables. Heat flux and maximum temperature of cooling channel and process channel were found to be increasing when coolant channel width and height were decreased. Coolant channel to process channel distance was found to have no effect on the heat transfer phenomena. Finally, total heat flux was found to be increasing and maximum coolant channel temperature to be decreasing when coolant channel to coolant channel distance was decreased. Using the qualitative trend revealed from the present study, an appropriate process channel and coolant channel geometry along with the distance between the adjacent channels can be recommended for a microchannel reactor that meet a desired reactor performance on heat transfer phenomena and hence reactor conversion of a Fischer-Tropsch microchannel reactor.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.2
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• pp.87-95
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• 2018

The pressure loss in a cooling channel was investigated by conducting a numerical analysis, which was performed with a different channel angle in the axial direction, velocity of flow, and diameter of channels. The pressure loss did not change much with respect to the different channel angle. However, the pressure loss tended to decrease if the diameter of the channel increased and the velocity of the flow decreased. The results were quantified by a nondimensional method and compared to an existing experimental equation to validate them. The data obtained by this study would be helpful in the design process of a cooling channel considering the pressure loss.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.275-281
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• 2007

For a cooling performance research of the combustor operated in a extreme environment of a high temperature and high pressure, we accomplished a cooling performance analysis. Generally a heat transfer characteristic in cooling passage is known well experimentally and theoretically, however heat flux in the combustion chamber isn't. In this study, fluid flow combined with heat transfer analysis is accomplished about a combustor nozzle. We tried to analyze the cooling performance with a heat transfer characteristic of a gas and coolant side in the view point of quantity on the mass flow rate to be supplied to the cooling channel. And finally, evaluation on the thermal safety of nozzle wall material was accomplished.

• Journal of Energy Engineering
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• v.25 no.4
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• pp.7-12
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• 2016

This paper deals with a parametric study on cooling channel configurations to enhance the cooling effect. As a cooling effect has been increased, the exhaust gas by the plant from a manufacture is becoming deceased. To solve this problem, the design of a efficient cooling system is needed. In this paper, the cooling channel was analyzed to improve the cooling performance. The heat transfer rates depending on the number of baffle and the heiht of fin were obtained by using numerical simulation method. Three-dimensional Reynolds-averaged Naiver-Stokes equations were used to estimate flow and heat transfer in cooling channel, and the $k-{\varepsilon}$ model for turbulence closure was employed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.04a
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• pp.69-73
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• 1992

일반적으로 사출성형법은 유동, 보압, 냉각과정등 크게 3단계로 나눌 수 있는 데 유동해석에 관한 수치해석은 Tadmor 등이 FAN(Flow Analysis Network) 방법을 도입하면서 실제 적용에 활발히 쓰이고있다. 그리고보압은 후충전 과정으로써 충전이 끝난후 수축된 부분을 보상하기 위해서 수행되는 단계이다. 본 연구에서는 실제 사출금형 제작 시 결정해야 될 냉각 채널의 위치, 크기, 수동에 대한 설계기준을 얻을 수 있는 냉각해석 프로그램을 개발하였다. 이를 위하여경계 요소법(Boundary Element Method)을 이용하였으며 일반적인 냉각 채널 즉, Annual, Baffle 및 Bubber등 에 대한 해석이 가능하도록 하였다.

• Journal of the Korean Society of Propulsion Engineers
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• v.24 no.3
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• pp.81-124
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• 2020

In liquid oxygen/kerosene liquid rocket engines, kerosene is not only a propellant but also plays a role as a coolant to protect the combustion chamber wall from 3,000 K or more combustion gas. Since kerosene is exposed to high temperature passing through cooling channels, it may undergo heat-related chemical reactions leading to precipitation of carbon-rich solids. Such kerosene's thermal and fluidic characteristic test data are essential for the regeneratively cooled combustion chamber design. In this paper, we investigated foreign studies related to regenerative cooling channel and kerosene. Starting with general information on hydrocarbon fuels including kerosene, we attempted to systematically organize sedimentary phenomena on cooling channel walls, their causes/research results, coking test equipments/prevention methods, etc.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.636-641
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• 2010

A preburner for the staged combustion in the high performance liquid rocket engine is being developed and strength experiments and finite element analyses on specimens, which simulate the brazing joint of the preburner, were performed and the results were compared. One specimen simulate the joints near oxygen injectors of head by the funance brazing and two specimens the joints of the combustion chamber cooling channel by vacuum brazing. The experiments were burst ones with strain gauges.