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Durability Design of Composite Piston in Marine Diesel Engines (박용 디젤엔진용 분리형 피스톤의 내구설계)

  • Son, Jung-Ho;Ha, Man-Yeong;Ahn, Sung-Chan;Choi, Seong-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.651-657
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    • 2010
  • A composite piston with a crown made of steel and a skirt made of NCI is used in a marine diesel engine, which has a maximum firing pressure of over 180 bar and a high thermal load. In the fatigue design of the composite piston, the fatigue is influenced by factors such as the load type, surface roughness, and temperature; further, the distribution ratio of the firing force from the crown to the skirt is important for optimizing the design of the crown and skirt. In this study, the stress gradient method was used to consider the effect of the load type. The temperature field on the piston was predicted by cocktail-shaking cooling analysis, and influence of high temperature on fatigue strength was investigated. The load transfer ratio and contact pressure were optimized by design of the surface shape and accurate tolerance analysis. Finally, the cooling performance and durability design of the composite piston were verified by performing a long-term prototype test.

Experimental Evaluation of Fire Behavior of High-Strength CFT Column with Constant Axial Load (일정축력하에 고온을 받는 고강도 콘크리트 충전강관 기둥의 구조적 거동에 관한 연구)

  • Chung, Kyung Soo;Choi, In Rak;Kim, Do Hwan;Kim, Jin Ho
    • Journal of Korean Society of Steel Construction
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    • v.25 no.1
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    • pp.71-80
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    • 2013
  • Fire-resistant (FR) test data for a square concrete-filled steel tube (CFT) columns consisting of high-strength steel (fy>650MPa) and high strength concrete (fck>100MPa) under axial loads are insufficient. The FR behavior of square high-strength CFT members was investigated experimentally for two specimens having ${\Box}-400{\times}400{\times}15{\times}3,000mm$ with two axial load cases (5,000kN and 2,500kN). The results show that the FR performance of the high-strength CFT was rapidly decreased at earlier time (much earlier at high axial load) than expected due to high strength concrete spalling and cracks. In addition, a fiber element analysis (FEA) model was proposed and used to simulate the fiber behaviour of the columns. For steel and concrete, the mechanical and thermal properties recommended in EN 1994-1-2 are adopted. Test results were compared to those of numerical analyses considering a combination of temperature and axial compression. The numerical model can reasonably predict the time-axial deformation relationship.

Material Topology Optimization of FGMs using Homogenization and Linear Interpolation Methods (균질화 및 선형보간법을 이용한 기능경사 내열복합재의 물성분포 최적설계)

  • 조진래;박형종
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.4
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    • pp.495-503
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    • 2001
  • In a functionally graded materials(FGM), two constituent material particles are mixed up according to a specific volume fraction distribution so that its thermoelastic behavior is definitely characterized by such a material composition distribution. Therefore, the designer should determine the most suitable volume fraction distribution in order to design a FGM that optimally meets the desired performance against the given constraints. In this paper, we address a numerical optimization procedure, with employing interior penalty function method(IPFM) and FDM, for optimizing 2D volume fractions of heat-resisting FGMs composed of metal and ceramic. We discretize a FGM domain into finite number of homogenized rectangular cells of single design variable in order for the optimization efficiency. However, after the optimization process, we interpolate the discontinuous volume fraction with globally continuous bilinear function in order to enforce the continuity of volume fraction distributions.

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Linear Static Structural Analysis of the Disposal Container for Spent Pressurized Water Reactor and Canadian Deuterium and Uranium Reactor Nuclear Fuels (차압경수로 및 중수로 폐기물 처분장치에 대한 선형정적 구조해석)

  • 권영주;강신욱
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.4
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    • pp.515-523
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    • 2001
  • In this paper results of a linear structural analysis for design and dimensioning of disposal containers for spent pressurized water reactor nuclear fuel and spent Canadian deuterium and uranium reactor nuclear fuel are presented. The container structure studied here is a solid structure with a cast insert and a corrosion resistant outer shell, which is designed for the spent nuclear fuel disposal in a deep repository. An evenly distributed load of hydrostatic pressure from the groundwater and large swelling pressure from the bentonite buffer are applied on the container. Hence, the container must be designed to endure these large pressure loads. In this study, the array type of inner baskets and thicknesses of outer shell and lid/bottom are attempted to be determined through a linear static structural analysis.

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Electro-migration Phenomenon in Flip-chip Packages (플립칩 패키지에서의 일렉트로마이그레이션 현상)

  • Lee, Ki-Ju;Kim, Keun-Soo;Suganuma, Katsuaki
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.4
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    • pp.11-17
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    • 2010
  • The electromigration phenomenon in lead-free flip-chip solder joint has been one of the serious problems. To understand the mechanism of this phenomenon, the crystallographic orientation of Sn grain in the Sn-Ag-Cu solder bump has been analyzed. Different time to failure and different microstructural changes were observed in the all test vehicle and bumps, respectively. Fast failure and serious dissolution of Cu electrode was observed when the c-axis of Sn grain parallel to electron flow. On the contrary of this, slight microstructural changes were observed when the c-axis of Sn perpendicular to electron flow. In addition, underfill could enhance the electromigration reliability to prevent the deformation of solder bump during EM test.

Defects analysis of RE : YAG (RE = Nd3+, Er3+) single crystal synthesized by Czochralski method (Czochralski법으로 성장된 RE : YAG(RE = Nd3+, Er3+) 단결정의 결함분석)

  • Park, Cheong Ho;Joo, Young Jun;Kim, Hye Young;Shim, Jang Bo;Kim, Cheol Jin
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.26 no.1
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    • pp.1-7
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    • 2016
  • RE : YAG ($RE=Nd^{3+}$, $Er^{3+}$) single crystals are laser diodes and generally grown by Czochralski method with controlling the various growth parameter. Since the defects occurred by temperature gradient or the rotation speed of solid-liquid growth interface act as the decline of crystal optical property during the growth procedure, crystalline quality improvement via defects analysis is necessary. The etch pit density (EPD) analysis was used to confirm the surface defect of grown RE : YAG single crystal and to select the area of transmission electron microscopy (TEM) analysis. Defects in the specimen produced by tripod polishing method such as buckling, rod shaped, bend contours by internal stress, segregation and others were observed by using 200 kV TEM and 300 kV FE-TEM.

Estimation of Flexural Strength of Hollow Prestressed Concrete Filled Steel Tube Piles (긴장력이 도입된 중공형 콘크리트 충전 강관말뚝의 휨강도 산정)

  • Paik, Kyu-Ho
    • Journal of the Korean Geotechnical Society
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    • v.35 no.12
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    • pp.91-100
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    • 2019
  • Hollow prestressed concrete-filled steel tube (HCFT) piles, which combines PHC piles inside thin-wall steel tubes, were developed to increase the flexural strength of the pile with respect to the lateral load. Since P-M curves are needed for evaluating the structural safety of piles when applying HCFT piles to fields, equations for plotting P-M curves of HCFT piles in limit states were proposed. When the yield strength is applied to the steel tube and PC steel bar of HCFT piles, the proposed equations significantly underestimated the flexural strength of HCFT piles. Unlike the flexural strength test results, the proposed equations also provide greater flexural strengths for 12 mm thick steel pipe piles with the same diameter than for HCFT piles. However, when the ultimate strengths are used instead of the yield strengths for the steel tube and PC steel bar, the proposed equations provide the flexural strengths very close to the flexural strength test results.

A Study on the Improvement of Crack Propagation in Wing Root Fairing Support by Pre-load in Military Aircraft Production Process (군용항공기 생산공정에서 발생하는 예하중에 의한 주익 루트 페어링 지지대 균열개선 연구)

  • Shin, Jae Hyuk;Jeong, Su-Heon;Kang, Gu-Heon;Lee, Heon Sub
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.38-44
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    • 2018
  • Military aircraft may have fatigue cracks in structurally weak areas due to multiple factors such as the accumulation of flight time while perform various missions and unpredictable air conditions. As a fatigue crack progresses, there is a risk that the structure will be destroyed in extreme cases, which can have a significant impact on flight safety. In this study, a cracking phenomenon was observed during the periodic inspection the inner support of the fairing, which is installed to protect the connection between the wing and the body of the aircraft. Therefore, a study on a series of quality improvement processes for reformation was described. In order to identify the causes of cracks, pre-load generation occurrence during the wing assembly process was investigated and a fracture analysis was performed. Also, the design of the support structure was suggested in terms of preventing recurrence of cracks. The structural integrity was verified using a stress and fatigue life analysis.

Investigation on Recuperative Cycle Gas Turbine Engine for Power Generation (발전용 가스터빈에서의 Recuperative 사이클 적용성 검토)

  • Kim SooYong;Son Ho-Jae;Goldenberg Victor
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.225-230
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    • 2005
  • It is theoretically known that recuperator can bring a significant increase in thermal efficiency of the gas turbine unit, but it also has disadvantages such as pressure loss in the flow channel, thermal stress and increase in weight. Therefore it is necessary to consider all pros and cons of this equipment in view of economic aspects throughout its life cycle. Recuperator has been applied mostly in the power ranges of $20\sim300kW$ class industrial units but hasn't been used as a larger power generation unit except for naval applications in mid twentieth century. Present paper considered the applicability of a recuperator cycle in term of pressure loss, part load aspects for power generation purpose.

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A Study on Improving the Capacity of Absorbing Boundary Using Dashpot (점성감쇠기를 이용하는 흡수경계의 성능 향상에 관한 연구)

  • Kim, Hee-Seok;Lee, Jong-Seh
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.629-640
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    • 2007
  • In this paper an analytical study is carried out to improve the capacity of absorbing boundary using dashpot, one of the most widely used absorbing boundaries in FEM. Using 2-D harmonic plane wave equation, absorbing boundary condition is modified to maximize its capacity according to the incident angle. Validity of the absorbing boundary conditions which is modified is investigated by adopting the solution of Miller and Pursey. The Miller and Pursey's problem is then numerically simulated using the finite element method. The absorption ratios are calculated by comparing the displacements at the absorbing boundary to those at the free field without the absorbing boundary. The numerical study is carried out through comparison of displacement at the interior region and the boundary of the numerical model.