• Title/Summary/Keyword: 나노 재료

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Moisture Absorption Properties of Liquid Type Epoxy Encapsulant with Nano-size Silica for Semiconductor Packaging Materials (나노크기 실리카를 사용한 반도체용 액상 에폭시 수지 성형재료의 흡습성질)

  • Kim, Whan-Gun
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.33-39
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    • 2010
  • The moisture absorption properties such as diffusion coefficient and moisture content ratio of liquid type epoxy resin systems with the filler were investigated. Bisphenol A type and Bisphenol F type epoxy resin, Kayahard MCD as hardener and 2-methylimidazole as catalyst were used in these epoxy resin systems. The nano-sized spherical type fused silica as filler were used in order to study the moisture absorption properties of these liquid type epoxy encapsulant according to the change of filler size. The temperature of glass transition (Tg) of these epoxy resin systems was measured using Dynamic Scanning Calorimeter (DSC), and the moisture absorption properties of these epoxy resin systems according to the change of time were observed at $85^{\circ}C$ and 85% relative humidity condition using a thermo-hygrostat. The diffusion coefficients in these systems were calculated in terms of modified Crank equation based on Ficks' law. An increase of Tg and diffusion coefficient with filler size in these systems can be observed, which are attributed to the increase of free volume with Tg. The change of maximum moisture absorption ratio according to the filler size and filler content cannot be observed; however, the diffusion coefficients of these systems decreased with filler content. The diffusion via free volume is dominant in the epoxy resin systems with low nano-sized filler content; however, the diffusion with the interaction of absorption according the increase of the filler surface area is dominant in the liquid type epoxy encapsulant with high nano-sized filler content.

Analysis of Variations in the Bonding Strength Characteristics of the AL6061-PBT-Polymer Composite with Injection Parameters (AL6061과 PBT 재료의 인서트 사출공정조건에 따른 접합강도 특성 분석)

  • Jung, Yong-Jun;Kim, Young-Shin;Jeon, Euy-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.135-141
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    • 2021
  • As a trend of lightening automobiles and electronic products, several studies are currently underway to replace parts of metals with resins. In particular, heterojunctions between metals and resins are now under the spotlight. This study aims to evaluate the variation in bonding strength with process conditions when the polybutylene terephthalate (PBT) polymer is bonded to a specimen of the lightweight 6061 aluminum alloy (AL6061). Conditions of the bonding surface of the AL6061 specimen, the temperature of the injection mold, and the content of the glass fiber were considered to be process variables. Bonded specimens were manufactured for different values of these variables. Bonding strength tests were then performed on these specimens and variations were analyzed in their characteristics corresponding to those of the process conditions. Fractures in these specimens were assessed using scanning electron microscopy (SEM) to assess the fracture surface. This was then used to analyze the fracture shape and determine whether anodizing the specimen led to the development of cracks on the joint surface. Results of the above test indicated that while the surface condition of the specimen and the temperature of the injection mold significantly influenced the strength of bonding, the content of the glass fiber did not.

Recovery of Tin with High Purity for Dental Materials from Waste Tin oxide by Reduction and Electro Refining (폐주석산화물로부터 환원공정 및 전해정련을 통한 치과용 고순도 주석 회수)

  • Jung, Hyun-Chol;Kim, Sang-Yeol;Lee, Min-Ho
    • Resources Recycling
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    • v.27 no.6
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    • pp.38-43
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    • 2018
  • In this study, using electro-refining process and methane gas reduction, we performed studying the recovery of tin with high purity from waste tin oxide had used as a electrode rod of ceramic furnace which occurred during glass production process. We recovered the crude tin of 99% purity from a methane gas reduction process and controlled a little amount of impurities. When the electrolytic refining condition was a current density of $60A/dm^2$ and the sulfuric acid concentration of 0.75 mol, 96.8% of recovered tin (99.979% of purity) were recovered during the electrolytic refining. We confirmed that toxic impurities such as Pb, Sb included in electrode rod. could be controlled.

Investigation of Structural Change of DLC Coating during Frictional Wear by Raman Spectroscopy (라만 분광법을 활용한 마모 중 DLC 코팅의 구조적 변화 조사)

  • Kim, Song-Hee;Jang, Jae Cheol
    • Journal of the Korean institute of surface engineering
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    • v.52 no.1
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    • pp.16-22
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    • 2019
  • The structural change of DLC coatings during long-term wear test and dicing test under the low loading condition was investigated. DLC coatings were applied for the precision injection molds of a modified SNCM steel for the extension of life and the micro-diamond blades for the high cutting efficiency and the increase in life. A ball-on-disc wear tests in the mold steel and a dicing tests in the micro-diamond blades were conducted to understand degradation of DLC coatings. The degradation of DLC coatings for the injection mold steel and the micro-diamond blades during the wear and dicing tests were studied with Raman Spectroscopy. Raman peaks were divided two bands(D band and G band) to study the degradation process of DLC structure. By the wear test, polished condition of wear marks were observed to be maintained until 10 hrs of wear test period is given, but small striation marks appeared in 20 hours wear test. It was observed that $I_D/I_G$ ratios changed as the degradation of DLC coatings is proceeded during the wear tests and the dicing tests. It is suggested that the change in $I_D/I_G$ value possibly reflected from the composition of $sp^2$ and $sp^3$ bondings in DLC layers relevant to the change in mechanical and physical property.

A Review on Zeolite-based Ceramic Membrane for Oil/Water Separation (기름/물 분리를 위한 제올라이트 기반의 세라믹 분리막에 대한 총설)

  • Lee, Joo Yeop;Rajkumar, Patel;Kim, Jong Hak
    • Membrane Journal
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    • v.32 no.2
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    • pp.83-90
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    • 2022
  • Wastewater from refineries and petroleum plant lead to severe environmental pollution. There are various existing processes applied for oily water treatment, but membrane-based technology is one of the most efficient methods. Polymeric membranes prepared from organic materials for the separation of oil in water often face chronic problem of membrane fouling. Inorganic membranes are considered to be more efficient due to longer lifetime than organic membranes. Zeolite membranes have better chemical stability and long-term recyclability. The presence of hydrophilicity enhances the water flux of membrane. Ceramic membranes prepared from zeolites are another efficient class of inorganic membranes applied for oil water separation. This review is focused on oily wastewater separation based on zeolite membrane which classified into two categories, i) neat zeolite and ii) zeolite composites with other materials.

A Review on Ceramic Based Membranes for Textile Wastewater Treatment (염색폐수의 처리를 위한 세라믹 분리막에 대한 고찰)

  • Kwak, Yeonsoo;Rajkumar, Patel
    • Membrane Journal
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    • v.32 no.2
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    • pp.100-108
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    • 2022
  • Among various industries, the textile industry uses the largest amount of water for coloring textiles which leads to a large amount of wastewater containing various kinds of dye. There are various methods for the removal of dye such as flocculation, ozone treatment, adsorption, etc. But these processes are not much successful due to the issue of recycling which enhances the cost. Alternatively, the membrane separation process for the treatment of dye in wastewater is already documented as the best available technique. Polymeric membrane and ceramic membrane are two separate groups of separation membranes. Advantages of ceramic membranes include the ease of cleaning, long lifetime, good chemical and thermal resistance, and mechanical stability. Ceramic membranes can be prepared from various sources and natural materials like clay, zeolite, and fly ash are very cheap and easily available. In this review separation of wastewater is classified into mainly three groups: ultrafiltration (UF), microfiltration (MF), and nanofiltration (NF) process.

Comparison of Bond-Slip Behavior and Design Criteria of High Strength Lightweight Concrete with Compressive Strength 50 MPa and Unit Weight 16 kN/m3 (압축강도 50 MPa, 단위중량 16 kN/m3 고강도 경량 콘크리트 부착-슬립 거동의 설계기준과의 비교)

  • Lee, Dong-Kyun;Lee, Do-Kyung;Oh, Jun-Hwan;Yoo, Sung-Won
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.2
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    • pp.168-175
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    • 2022
  • With the recent development of nanotechnology, its application in the field of construction materials is continuously increasing. However, until now, studies on the bond characteristics of concrete and rebar for applying high-strength lightweight concrete with a compressive strength of 50 MPa and a unit weight of 16 kN/m3 to structural members are lacking. Therefore, in this paper, 81 specimens of high-strength lightweight concrete with a compressive strength of 50 MPa and a unit weight of about 16 kN/m3 were fabricated and a direct pull-out tests were performed. The design code for the bond strength of ACI-408R and the experimental results are shown to be relatively similar, and as a result of the CEB-FIP and modified CMR bond behavior models through statistical analysis, it is shown to describe well on average.

UV-Curing System for the Filament Winding of Large Diameter Pipe (대구경 파이프용 필라멘트 와인딩을 위한 UV 경화시스템)

  • Choi, Jae-Wan;Kim, Se-Il;Chung, Yong-Chan;Chun, Byaung-Chul
    • Clean Technology
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    • v.16 no.4
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    • pp.245-253
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    • 2010
  • Optimum conditions for UV-radiated photopolymerization of unsaturated polyester that could be used as protecting layer of large diameter pipe were investigated in this paper. UV photopolymerization method was selected to solve the problems, arising when thermal polymerization by organic peroxide was used, such as the instability of peroxide initiator, the evolution of volatile organic compound, and thermal deformation of product. Two of the photo-initiators (Irgacure 819 and Darocure 1173) well known for its penetrating ability deep into the polymer layer were selected, and the optimum conditions for photopolymerization (1.5 phr initiator content, 1:1.2 initiator ratio, Ga lamp for UV source) were found from the thermal and mechanical test results of the resultant UP polymers. In addition, composite materials containing UP polymer and glass fiber were tested for hardness, impact strength, and flexural strength to find that the impact strength of composite significantly improved.

A Study on the Injection Mold with Superhydrophobic Surface Properties Using Nanosecond Laser Machining (나노초 레이저 가공을 활용한 초소수 표면 특성을 가지는 사출 금형에 관한 연구)

  • Jung-Rae Park;Hye-Jin Kim;Ji-Young Park;Si-Myung Sung;Seo-Yeon Hong;Ki-Hyeok Song
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.48-54
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    • 2023
  • In this study, an injection mold with ultra-small surface properties was manufactured using nanosecond laser processing. A superhydrophobic characteristic analysis was performed on the PET specimen manufactured through this. To this end, a hydrophobic pattern was defined using the Cassie-Baxter model. The defined features were selected with a spot diameter of 25um and pitch spacing of 30um and 35um. As a result of the basic experiment, it was confirmed that the fine pattern shape had an aspect ratio of 1:1 when the pitch interval was 35um and 20 iterations. Through the determined processing conditions, a hydrophobic pattern was implemented on the core surface of KP4. A specimen with a hydrophobic pattern was produced through injection molding. The height of the molded hydrophobic pattern is 20 ㎛ less than the depth of the core and the contact angle measurement results are 92.1°. This is a contact angle smaller than the superhydrophobic criterion. Molding analysis was performed to analyze the cause of this, and it was analyzed that the molding was not molded due to the lack of pressure in the injection machine.

Synthesis and Photoluminescence Properties of Red-Emitting (Y,Al)VO4:Eu3+ Nanophosphors (적색 발광 (Y,Al)VO4:Eu3+ 형광체 나노입자의 합성과 발광 특성)

  • Seo, Jung-Hyun;Choi, Sung-Ho;Nahm, Sahn;Jung, Ha-Kyun
    • Korean Journal of Materials Research
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    • v.22 no.2
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    • pp.103-109
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    • 2012
  • Red-emitting $Eu^{3+}$-activated $(Y_{0.95-x}Al_x)VO_4$ (0 < x $\leq$ 0.12) nanophosphors with the particle size of ~30 nm and the high crystallinity have been successfully synthesized by a hydrothermal reaction. In the synthetic process, deionized water as a solvent and ethylene glycol as a capping agent were used. The crystalline phase, particle morphology, and the photoluminescence properties of the excitation spectrum, emission intensity, color coordinates and decay time, of the prepared $(Y_{0.95-x}Al_x)VO_4:Eu^{3+}$ nanophosphors were compared with those of the $YVO_4:Eu^{3+}$. Under 147 nm excitation, $(Y_{0.95-x}Al_x)VO_4$ nanophosphors showed strong red luminescence due to the $^5D_0-^7F_2$ transition of $Eu^{3+}$ at 619 nm. The luminescence intensity of $YVO_4:Eu^{3+}$ enhanced with partial substitution of $Al^{3+}$ for $Y^{3+}$ and the maximum emission intensity was accomplished at the $Al^{3+}$ content of 10 mol%. By the addition of $Al^{3+}$, decay time of the $(Y,Al)VO_4:Eu^{3+}$ nanophosphor was decreased in comparison with that of the $YVO_4:Eu^{3+}$ nanophosphor. Also, the substitution of $Al^{3+}$ for $Y^{3+}$ invited the improvement of color coordinates due to the increase of R/O ratio in emission intensity. For the formation of transparent layer, the red nanophosphors were fabricated to the paste with ethyl celluloses, anhydrous terpineol, ethanol and deionized water. By screen printing method, a transparent red phosphor layer was formed onto a glass substrate from the paste. The transparent red phosphor layer exhibited the red emission at 619 nm under 147 nm excitation and the transmittance of ~80% at 600 nm.