• Title/Summary/Keyword: 기능경사재료

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Evaluation of Fracture Toughness and AE Characteristics in Functionally Gradient Material by means of MSP Test (MSP 시험법에 의한 경사기능재료의 파괴인성 및 AE 특성 평가)

  • 송준희;임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.631-638
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    • 1995
  • In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.

Development of the Heat-Resistant Functionally Gradient Material with Metal Substrate (금속기지 내열 경사기능 복합재료 개발에 관한 연구)

  • Kim, Bu-Ahn;Nam, Ki-Woo;Cho, Mun-Ho
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.62-69
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    • 1999
  • 67Ni-22Cr-10Al-1Y and $ZrO_2-8Y_2O_3$ were coated on the substrate surface of ST304 and Al2024 by the plasma spraying method. The adgesion of the films varies depending on the substrates and the laminating method. In the case of STS304, the cracks were observed at thermal shock temperature difference ${Delta}T$ of $900^{circ}C$ in the non functionally gradient material(NFGM) and at $1100^{circ}C$ in the functionally gradient material(FGM). The film adhesion of the FGM is better than that of the NFGM in ST304. The cumulative AE count of the FGM of STS304 increased continuously at the bending test. But the NFGM of STS304 showed discontinuity of the AE count. The total AE count for the FGM of STS304 decreased as the number of thermal shock increased, and this tendency was evident as the thermal shock temperature difference increased.

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Dynamic Response Analysis of Rotating Functionally Graded Thin-Walled Blades Exposed to Steady Temperature and External Excitation (고온에서 외부 가진력을 받는 회전하는 경사기능 박판 블레이드의 동적응답 해석)

  • Oh, B.Y.;Na, Sung-Soo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.643-648
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    • 2004
  • This paper is dedicated to the thermoelastic modeling and dynamic response of the rotating blades made of functionally graded ceramic-metal based materials. The blades modeled as non-uniform thin walled beams fixed at the hub with various selected values of setting angles and pre-twisted angles. In this study, the blade is rotating with a constant angular velocity and exposed to a steady temperature field as well as external excitation. Moreover, the effect of the temperature gradient through the blade thickness is considered. Material properties are graded in the thickness direction of the blade according to the volume fraction power law distribution. The numerical results highlight the effects of the volume fraction, temperature gradient, taper ratio, setting angle and pre-twisted angle on the dynamic response of bending-bending coupled beam characteristics are provided for the case of a biconvex cross section and pertinent conclusions are outlined.

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The Crack Problem for Functionally Graded Piezoelectric Ceramic Strip (기능 경사 압전 세라믹 스트립의 균열에 관한 연구)

  • 신정우;김성찬
    • Composites Research
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    • v.15 no.4
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    • pp.37-42
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    • 2002
  • We consider the problem of determining the singular stresses and electric fields in a functionally graded piezoelectric ceramic strip containing a Griffith eccentric crack under anti-plane shear loading with the theory of linear piezoelectricity. Fourier transforms are used to reduce the problem to the solution of two pairs of dual integral equations, which are then expressed to a Fredholm integral equation of the second kind. Numerical values on the stress intensity factor and the energy release rate are obtained.

Dynamic Response Analysis of Rotating Functionally Graded Thin-Walled Blades Exposed to Steady High Temperature and External Excitation (고온에서 외부 가진력을 받는 회전하는 경사기능 박간 블레이드의 동적응답 해석)

  • Na Sunsoo;Oh Byungyoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.976-982
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    • 2005
  • This paper is dedicated to the thermoelastic modeling and dynamic response of the rotating blades made of functionally graded ceramic-metal based materials. The blades are modeled as non-uniform thin walled beams fixed at the hub with various selected values of setting angles and pre-twisted angles. In this study, the blade is rotating with a constant angular velocity and exposed to a steady temperature field as well as external excitation. Moreover, the effect of the temperature gradient through the blade thickness is considered. Material properties are graded in the thickness direction of the blade according to the volume fraction power law distribution. The numerical results highlight the effects of the volume fraction, temperature gradient, taper ratio, setting angle and pre-twisted angle on the dynamic response of bending-bending coupled beam characteristics and pertinent conclusions are outlined.

Evaluation of Air Permeability of Virtual Cement Paste Specimen with Linear Void Ratio Gradient Constructed using Stochastic Optimization (확률적 최적화를 활용한 연속적인 공극비 기울기를 갖는 시멘트 풀 가상 시편 제작 및 투기율 분석)

  • Kim, Se-Yun;Han, Tong-Seok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.5
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    • pp.463-469
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    • 2016
  • In this study, a virtual specimen with a linear continuous gradient of void ratio (FGM: Functional Graded Material) is constructed using low-order probability functions of two real cement paste specimens. Two real specimens with difference void ratios are taken from X-ray CT to construct the virtual specimen. A virtual specimen with a gradient void distribution, whose average void ratio is between void ratios of two homogeneous real specimens, is constructed using a stochastic optimization approach. The void ratio distribution is assumed to be linear, and continuously varies in the vertical direction. In this study, a gradient term of void ratio is incorporated into the objective function as well as low-order probability functions from the previous research. To confirm the effect of gradient void distribution on the material response, air permeability is evaluated using finite element analysis. The analysis results are compared with experimental results, and confirm the effect of gradient void distribution on permeability.

The Mechanical Properties and Biocompatibility of Functionally Graded Coatings(FGC) of Hydroxyapatite(HA) and Metallic Powders - Functionally Gradient Coatings of Thermal Spray in Air- (Hydroxyapatite (HA)와 금속 분말 경사 코팅의 기계적 특성 및 생체 적합성 - 대기 열용사 경사코팅 -)

  • Kim, Eun-Hye;Kim, Yu-Chan;Han, Seung-hee;Yang, Seok-Jo;Park, Jin-Woo;Seok, Hyun-Kwang
    • Korean Journal of Metals and Materials
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    • v.47 no.1
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    • pp.13-20
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    • 2009
  • This work presents functionally graded coatings (FGC) of hydroxyapatite (HA) and metallic powders on Ti-6Al-4V implants using plasma spray coating method. HA has been the most frequently used coating material due to its excellent compatibility with human bones. However, because of the abrupt changes in thermomechanical properties between HA and the metallic implant across an interface, and residual stress induced on cooling from coating temperture to room temperature, debonding at the interface occurs in use sometimes. In this work, FGC of HA and Ti or Ti-alloy powders is made to mitigate the abrupt property changes at the interface and the effect of FGC on residual stress release is investigated by evaluating the mechanical bond strength between the implant and the HA coating layers. Thermal annealing is done after coating in order to crystallize the HA coating layer which tends to have amorphous structure during thermal spray coating. The effects of types and compositional ratio of metallic powders in FGC and annealing conditions on the bond strength are also evaluated by strength tests and the microstructure analysis of coating layers and interfaces. Finally, biocompatibility of the coating layers are tested under ISO 10993-5.

Analysis of Apparent Fracture Toughness of a Thick-Walled Cylinder with an FGM Coating at the Inner Surface Containing a Radial Edge Crack (반경방향의 모서리 균열을 갖고 내면이 경사기능재료(FGM)로 코팅된 두꺼운 실린더의 겉보기 파괴인성해석)

  • Afsar, A.M.;Rasel, S.M.;Song, J.I.
    • Composites Research
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    • v.23 no.2
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    • pp.1-9
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    • 2010
  • This study analyzes the apparent fracture toughness of a thick-walled cylinder with a functionally graded material (FGM) coating at the inner surface of the cylinder. The cylinder is assumed to have a single radial edge crack emanating from its inner surface. The crack surfaces and the inner surface of the cylinder are subjected to an internal pressure. The incompatible eigenstrain developed in the cylinder due to nonuniform coefficient of thermal expansion as a result of cooling from sintering temperature is taken into account. Based on a method of evaluating stress intensity factor introduced in our previous study, an approach is developed to calculate apparent fracture toughness. The approach is demonstrated for a cylinder with a TiC/$Al_{2}O_{3}$ FGM coating and some numerical results of apparent fracture toughness are presented graphically. The effects of material distribution profile, cylinder wall thickness, application temperature, and coating thickness on the apparent fracture toughness are investigated in details. It is found that all of these factors play an important role in controlling the apparent fracture toughness of the cylinder.

Fabrication of functionally graded materials of hydroxyapatite and zirconia (수산화아파타이트와 지르코니아의 경사기능 재료의 제조)

  • 김성진;조경식;박노진
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.11 no.3
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    • pp.115-119
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    • 2001
  • Hydroxyapatite-yttria stabilized zirconia bioceramics containing fine zirconia particles were prepared as 3-layered functionally graded materials (FGMs) using a spark plasma sintering (SPS) and hot pressing (HP) apparatuses. The pretreatment of the raw hydroxyapatite promoted the sinterability of hydroxyapatite. The maximum density of pretreated FGM composites could be obtained at lower temperature than that for he untreated FGM samples. No decomposition from hydroxyapatite to three calcium phosphate (TCP) was observed in FGMs of HAp-$ZrO_2$ sintered below $1200^{\circ}C$ for 8 min under 10 MPa by SPS. However, the transformation of the tetragonal zirconia to the cubic modification had occurred in FGMs at this temperature. The presence of zirconia i.e. stress induced transformation of zirconia may be expected to enhance the mechanical properties of HAp-$ZrO_2$ FGM. The SPS is concluded as a better method to fabricated the FGM with dense and high strength compared with HP process.

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Improvement of River Revetment in Kangwon (강원도 하천호안공법 개선방안)

  • Park, Sang-Deog;Choi, Han-Kyu;Choi, Jong-In;Choi, Heung-Sik;Hong, Jong-Sun
    • Proceedings of the Korea Water Resources Association Conference
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    • 2009.05a
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    • pp.485-490
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    • 2009
  • 강원도의 약 89%가 산지로 되어 있기 때문에 강원지역 주민의 거주지는 대부분 홍수 피해를 강하게 받는 계곡이나 하천변에 잡고 있으며 매년 반복되는 홍수의 피해 위험이 높다. 따라서 홍수 시 생활공간을 보호하기 위한 제방의 안전성을 확보하는 것은 강원도의 하천관리에서 가장 중요한 점이다. 호안공법은 일반적으로 하천의 생태계나 경관적인 측면에서 부정적인 경우가 많은 인공시설물이기 때문에 최근에는 자연과 어울리는 친자연형 호안공법을 추구한다. 본 연구는 강원도 내 1개 국가하천 6개 지점, 214개 지방하천 2,760개 지점에 대한 하천 호안공법의 종류, 식생상태, 하천특성, 호안파괴 특성 등을 조사하고 하천호안공법 적용 하천특성과 호안공법, 식생 등의 관계를 분석하여 강원도형 호안공법 개발의 기초자료를 제공하는 데 목적이 있다. 강원도에 설치된 호안공법은 망태형, 붙임형, 블록형, 쌓기형, 옹벽형으로 구분할 수 있으며, 영동지역은 망태형 25%, 옹벽형 20.1.%, 블록형 18.3%를 차지하고 있으나 영서지역 하천은 쌓기형 32.9%, 망태형 19.2%, 옹벽형 16.6%를 나타내고 있다. 두 지역에서 옹벽이 16%이상을 차지하는 것은 하천경사가 급하고 만곡 수충부가 많아 홍수 시 구조적인 안정성이 큰 옹벽을 통한 호안보호에 따른 것으로 판단된다. 옹벽을 제외하면 하천평면이 호안공법 선택에 큰 영향을 미치지 않은 것으로 보이며 오히려 하천경사나 하천재료 특성이 반영된 것으로 판단된다. 호안파괴의 원인은 홍수 시 하상의 세굴이다. 그러나 옹벽호안은 국부적인 하상세굴에도 콘크리트 구조특성으로 쉽게 파괴되지는 않는 것으로 판단된다. 보 하류지점에 설치된 돌망태 호안은 하상저하와 보에 의한 유향변동으로 발생된 강한 수충현상에 의해 파괴되는 것으로 조사되었다. 호안의 식생 활착은 블록형, 망태형, 쌓기형 호안의 순으로 양호한 것으로 나타났다. 망태형이나 쌓기형 호안은 영동지역보다는 영서지역에서 높은 식생 피복도를 나타냈으며, 이는 하천의 경사와 호안의 침수빈도와 관계가 큰 것으로 판단된다. 식생블록형 호안은 지역 구분 없이 식생피복도가 높고 하천경사나 재료특성에도 불구하고 강원도의 하천호안공법으로 우수한 기능을 한다. 시급히 식생을 도입하고자 하는 경우 식생블록형 호안이 추천되며 호안공의 안정성과 식생의 다양성 측면에서는 망태형 호안공법이 추천된다.

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