• Title/Summary/Keyword: 기공구조

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생체의료용 다공성 타이타늄 특성평가 및 표면제어 연구

  • Hyeon, Yong-Taek;Kim, Seung-Eon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.47.2-47.2
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    • 2009
  • 인체의 뼈와 같은 손상된 경조직을 치료 또는 대체하기위한 정형외과용 임플란트를 설계하는데 있어 뼈의 생체역학적 특성과 유사한 성질을 갖는 다공성 지지체에 대한 연구가 최근 관심을 끌고 있다. 다공성 지지체는 조직이 원활히 재생될 수 있어야 하며, 또한 주변 조직과도 생물학적인 고착이 잘 되도록 기공들이 상호 연결된 구조를 가져야 한다. 이와 같은 다공성 지지체용 소재를 제조하기 위하여 본 연구에서는 타이타늄 분말을 사용하여 3차원 적층조형공정으로 다공성 타이타늄 지지체를 제조하였다. 제조된 다공체의 물성 및 기계적 특성을 평가하기 위하여 압축시험과 변형해석을 수행하였으며, 아울러 제조된 지지체의 생체적합성 향상을 위하여 양극산화 공정 등의 표면처리를 수행하여 그에 대한 특성을 평가하였다. 분말야금 공정으로 제조된 지지체는 골조직의 성장에 적합한 약 $300\sim400{\mu}m$의 기공 크기를 갖도록 제어하였고, 기공도는 60~75%로 제어하였다. 아울러 다공성 타이타늄의 생체적합성을 부여하기 위하여 양극산화공정으로 지지체의 표면에 Ca 및 P을 포함하는 산화층을 형성시키는 표면처리를 수행하였다. 양극산화공정에 의하여 표면에 미세기공을 포함하는 산화층을 형성시킬 수 있었으나 이와 같은 표면구조는 조골세포의 부착과 영향에는 큰 영향을 미치지 않는 것으로 확인되었다.

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Three-Dimensional Numerical Simulation of Mold-Filing and Void Formation During Vacuum-Assisted Resin Transfer Molding (VARTM 공정에서의 금형 충전 및 기공 형성에 관한 3차원 수치해석)

  • 강문구;배준호;이우일
    • Composites Research
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    • v.17 no.3
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    • pp.1-7
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    • 2004
  • In the vacuum assisted RTM (VARTM) process that has become the center of attention for manufacturing massive composite structures, a good evacuation of air in the fiber preform is recognized as the prime factor. The microvoids, or the dry spots, are formed as a result of improper gate/vent locations and the mold geometry. The non-uniform resin velocity at the flow front leads to the formation of microvoids in the fibers, whereas the air in the microvoids can migrate along with the resin flow during mold filling. The residual air in the internal voids of a composite structure may cause a degradation of the mechanical properties as well as the structural failure. In this study, a unified macro- and micro analysis methods were developed to investigate the formation and transport of air in resin during VARTM process. A numerical simulation program was developed to analyze the three-dimensional flow pattern as well as the macro- and microscopic distribution of air in a composite part fabricated by VARTM process.

Multiscale-Architectured Functional Membranes Based on Inverse-Opal Structures (멀티스케일 아키텍쳐링 기반 역오팔상 구조체 기능성 멤브레인 기술)

  • Yoo, Pil J.
    • Membrane Journal
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    • v.26 no.6
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    • pp.421-431
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    • 2016
  • Novel membrane technologies that harness ordered nanostructures have recently received much attention because they allow for high permeability due to their reduced flow resistance while also maintaining high selectivity due to their isoporous characteristics. In particular, the opaline structure (made from the self-assembly of colloidal particles) and its inverted form (inverse-opal) have shown strong potential for membrane applications on account of several advantages in processing and the resulting membrane properties. These include controllability over the pore size and surface functional moieties, which enable a wide range of applications ranging from size-exclusive separation to catalytically-reactive membranes. Furthermore, when combined with multiscale architecturing strategies, inverse-opal-structured membranes can be designed to have specific pores or channel structures. These materials are anticipated to be utilized for next-generation, high-performance, and high-value-added functional membranes. In this review article, various types of inverse-opal-structured membranes are reviewed and their functionalization through hierarchical structuring will be comprehensively investigated and discussed.

Thickness-dependent Film Resistance of Thin Porous Film (얇은 다공 구조 박막에서의 두께에 따른 박막 저항 변화)

  • Song, A-Ree;Kim, Chul-Sung;Kouh, Tae-Joon
    • Journal of the Korean Magnetics Society
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    • v.22 no.1
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    • pp.6-10
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    • 2012
  • We have observed the change in the film resistance of thin nickel film up to 13 nm, which is deposited on a porous anodic alumina substrate, prepared by two-step anodization technique under phosphoric acid. The resulting film grows as a porous film, following the pore structure on the surface of the alumina substrate, and the value of the resistance lies above $150k{\Omega}$ within the range of thickness studied here, decreasing very slowly with the film thickness. The observed resistance value is much higher than the reported value of a uniform film at the same thickness. Since the observed value of the surface coverage with the pores is smaller than the critical value, expected from the percolation theory, the pore structure limits the formation of conduction channel across the film. In addition, by comparing to the typical model of thickness-dependent resistivity, we expect that the scattering at the pore edge further increases the film resistance.

Synthesis of Bimodally Porous γ-Alumina Granules by Sol-Gel/Oil-Drop Method (솔-젤/Oil-Drop법을 이용한 이중 다공성 γ-알루미나 그래뉼의 제조)

  • Choi, Junseo;Kim, Jinsoo;Lee, Tai-Gye
    • Applied Chemistry for Engineering
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    • v.18 no.2
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    • pp.111-115
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    • 2007
  • Bimodally porous ${\gamma}$-alumina granules, including mesopores (2~50 nm) and macropores (>50 nm), were prepared by sol-gel and oil-drop method. Mesopores are made from the voids among the alumina crystallites, while macropores are from the space of the decomposed PS particles used as physical templates during the granulation process. The product ${\gamma}$-alumina granules with the average diameter of 2 mm were characterized by FE-SEM, XRD, FT-IR, $N_2$ porosimetry, and universal mechanical testing system.

Fabrication of Fe Foam using Slurry Coating Process (슬러리 코팅 공정을 이용한 Fe 폼의 제조에 대한 연구)

  • Yun, Jung-Yeul;Park, Dahee;Yang, Sangsun;Wang, Jei-Pil
    • Resources Recycling
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    • v.26 no.6
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    • pp.97-101
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    • 2017
  • Metal foams have a cellular structure consisting of a solid metal containing a large volume fraction of pores. In particular, open pores which are penetrable pores are necessary for industrial applications such as in high temperature filters and as support for catalysts. In this study, Fe foam with greater than 90% porosity and 2-mm pore size was successfully fabricated using a slurry coating process and the pore properties were characterized. The Fe and $Fe_2O_3$ powder mixing ratios were controlled to produce Fe foam samples with different pore sizes and porosity. First, the slurry was prepared through the uniform mixing of powders, distilled water, and polyvinyl alcohol(PVA). The amount of slurry coated with the PU foam increased with increasing $Fe_2O_3$ mixing powder ratio, but the shrinkage and porosity of the Fe foams decreased, respectively, with increasing $Fe_2O_3$ mixing powder ratio.

Effect of Microporous Structure of Al2O3/PVdF_HFP Ceramic Coating Layers on Thermal Stability and Electrochemical Performance of Composite Separators for Lithium-Ion Batteries (Al2O3/PVdF_HFP 세라믹코팅층의 미세기공구조가 리튬이차전지용 복합분리막의 열 안정성 및 전기화학특성에 미치는 영향)

  • Jeong, Hyun-Seok;Kim, Kyu-Chul;Lee, Sang-Young
    • Journal of the Korean Electrochemical Society
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    • v.12 no.4
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    • pp.324-328
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    • 2009
  • The internal short-circuit between cathodes and anodes has been known to be a critical concern for the safety failures of lithium-ion batteries, which is strongly influenced by the thermal stability of separators. In this study, to effectively suppress the internal short-circuit failures, we developed a new composite separator with the improved thermal stability compared to conventional polyolefin-based separators. The composite separators were prepared by introducing a ceramic coating layer ($Al_2O_3$/PVdF-HFP) onto both sides of a polyethylene (PE) separator. The microporous structure of ceramic coating layers is determined by controlling the phase inversion of coating solutions and becomes more developed with the increase of nonsolvent (water) content. This structural change of ceramic coating layers was observed to greatly affect the thermal stability as well as the electrochemical performance of composite separators, which was systematically discussed in terms of phase inversion.

Intrinsic Porous Polymer-derived 3D Porous Carbon Electrodes for Electrical Double Layer Capacitor Applications (전기이중층 커패시터용 내재적 미세 다공성 고분자 기반 3차원 다공성 탄소 전극)

  • Han, Jae Hee;Suh, Dong Hack;Kim, Tae-Ho
    • Applied Chemistry for Engineering
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    • v.29 no.6
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    • pp.759-764
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    • 2018
  • 3D porous carbon electrodes (cNPIM), prepared by solution casting of a polymer of intrinsic microporosity (PIM-1) followed by nonsolvent-induced phase separation (NIPS) and carbonization are presented. In order to effectively control the pore size of 3D porous carbon structures, cNPIM was prepared by varying the THF ratio of mixed solvents. The SEM analysis revealed that cNPIMs have a unique 3D macroporous structure having a gradient pore structure, which is expected to grant a smooth and easy ion transfer capability as an electrode material. In addition, the cNPIMs presented a very large specific surface area ($2,101.1m^2/g$) with a narrow micropore size distribution (0.75 nm). Consequently, the cNPIM exhibits a high specific capacitance (304.8 F/g) and superior rate capability of 77% in an aqueous electrolyte. We believe that our approach can provide a variety of new 3D porous carbon materials for the application to an electrochemical energy storage.

Analysis of Pore Characteristics on the Porous Body-Porosity Index of Ic and Is in Light Weight Aggregate (다공체 소지의 기공 특성 분석-경량골재에서의 기공지수 Ic와 Is에 대하여)

  • 권영진;이기강
    • Journal of the Korean Ceramic Society
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    • v.41 no.2
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    • pp.176-181
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    • 2004
  • EAF (Electric Arc Furnace) dust is classified as special wastes containing heavy metal contaminants may cause to damage an environment such as underground water contamination if they were not treated properly. For reutilizing the EAF dust, the porous body was made from EAF dust/clay composition system, and analyzed pore characteristics. It was found that a light-aggregate body was made up two different microstructures. One was non-black and dense microstructure which located near surface, and the other was black and porous microstructure (black coring) which located inner part. For systematizing the relationship of the black-coring area and the bloating degree, we defined the Ic(core index) and Is(shell index). It was found that the optimal bloating conditions of artificial light-weight aggregate were more than 0.5 of Ic and 0.4 of Is.

Synthesis and Electrochemical Properties of Porous Li4Ti5O12 Anode Materials (기공구조로 제조된 Li4Ti5O12 음극활물질의 전기화학적 특성)

  • Seo, Jin-Seong;Na, Byung-Ki
    • Korean Chemical Engineering Research
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    • v.57 no.6
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    • pp.861-867
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    • 2019
  • $Li_4Ti_5O_{12}$ is a promising next-generation anode material for lithium-ion batteries due to excellent cycle life, low irreversible capacity, and little volume expansion during charge-discharge process. However, it has poor charge capacity at high current density due to its low electrical conductivity. To improve this weakness, porous $Li_4Ti_5O_{12}$ was synthesized by sol-gel method with P123 as chelating agent. The physical characteristics of as-prepared sample was investigated by XRD, SEM, and BET analysis, and electrochemical properties were characterized by cycle performance test, cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS). $Li_4Ti_5O_{12}$ synthesized by 0.01mol ratio of P123/Ti showed most unified particle size, high specific surface area, and relatively high porosity. EIS analysis showed that depressed semicircle size was remarkably reduced, which suggested resistance value in electrode was decreased. Capacity in rate performance showed 178 mAh/g at 0.2C, 170 mAh/g at 0.5C, 110 mA/h at 5C, and 90 mAh/g at 10C. Capacity retention also showed 99% after rate performance.