• Title/Summary/Keyword: 공침공정

Search Result 26, Processing Time 0.023 seconds

The Developement of Non-toxic Black Pigments Unused Cr(VI) (중금속($Cr^{+6}$) 사용하지 않은 무독성 블랙안료의 개발)

  • Do, Young-Woong;Ha, Jin-Wook
    • Proceedings of the KAIS Fall Conference
    • /
    • 2010.05b
    • /
    • pp.957-960
    • /
    • 2010
  • 본 연구에서는 중금속 크롬($Cr^{+6}$)이 포함된 흑색안료(Copper Chromite Black)를 공침공정을 이용하여 무독성의 Fe 화합물로 대체한 환경친화적인 블랙(흑색)안료를 개발하였다. 안료제조를 위하여 인체에 무해한 화합물($MnCO_3$, Fe(OH)$_3$, CuO)을 원료로 사용하였으며, 가스소성, Ring-Mill에 의한 습식분쇄 그리고 건조과정을 통하여 흑색안료를 제조하였다. 안료의 평가는 제품의 품질을 결정하는 색상과 착색력을 최우선으로 선정하여 색차계로 고찰하였다. 연구결과, 공침공정으로 제조한 원료를 $950^{\circ}C$에서 12시간 동안 가스소성을 한 후 건조와 분쇄공정(습식)을 거쳐 흑색안료를 제조하였을 때, 최적의 색 선명도, 착색력 및 입도($1{\mu}m$ 이하)를 가진 것으로 나타났다.

  • PDF

The Treatment of Heavy Metal-cyanide Complexes Wastewater by Zn$^{+2}$/Fe$^{+2}$ Ion and Coprecipitation in Practical Plant (II) (아연백법 및 공침공정을 이용한 복합 중금속-시안착염 폐수의 현장처리(II))

  • Lee, Jong-Cheul;Lee, Young-Man;Kang, Ik-Joong
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.30 no.5
    • /
    • pp.524-533
    • /
    • 2008
  • Industrial wastewater generated in the electroplating and metal finishing industries typically contain toxic free and complex metal cyanide with various heavy metals. Alkaline chlorination, the normal treatment method destroys only free cyanide, not complex metal cyanide. A novel treatment method has been developed which destroys both free and complex metal cyanide as compared with Practical Plant(I). Prior to the removal of complex metal cyanide by Fe/Zn coprecipitation and removal of others(Cu, Ni), Chromium is reduced from the hexavalent to the trivalent form by Sodium bisulfite(NaHSO$_3$), followed by alkaline-chlorination for the cyanide destruction. The maximum removal efficiency of chromium by reduction was found to be 99.92% under pH 2.0, ORP 250 mV for 0.5 hours. The removal efficiency of complex metal cyanide was max. 98.24%(residual CN: 4.50 mg/L) in pH 9.5, 240 rpm with 3.0 $\times$ 10$^{-4}$ mol of FeSO$_4$/ZnCl$_2$ for 0.5 hours. The removal efficiency of Cu, Ni using both hydroxide and sulfide precipitation was found to be max. 99.9% as Cu in 3.0 mol of Na$_2$S and 93.86% as Ni in 4.0 mol of Na$_2$S under pH 9.0$\sim$10.0, 240 rpm for 0.5 hours. The concentration of residual CN by alkaline-chlorination was 0.21 mg/L(removal efficiencies: 95.33%) under the following conditions; 1st Oxidation : pH 10.0, ORP 350 mV, reaction time 0.5 hours, 2nd Oxidation : pH 8.0, ORP 650 mV, reaction time 0.5 hours. It is important to note that the removal of free and complex metal cyanide from the electroplating wastewater should be employed by chromium reduction, Fe/Zn coprecipitation and, sulfide precipitation, followed by alkaline-chlorination for the Korean permissible limit of wastewater discharge, where the better results could be found as compared to the preceding paper as indicated in practical treatment(I).

The Treatment of Heavy Metal-cyanide Complexes Wastewater by $Zn^{+2}/Fe^{+2}$ Ion and Coprecipitation in Practical Plant(I) (아연백법 및 공침공정을 이용한 복합 중금속-시안착염 폐수의 현장처리(I))

  • Lee, Jong-Cheul;Kang, Ik-Joong
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.29 no.12
    • /
    • pp.1381-1389
    • /
    • 2007
  • Wastewater discharged by industrial activities of metal finishing and electroplating units is often contaminated by a variety of toxic or otherwise harmful substances which have a negative effects on the water environment. The treatment method of heavy metal-cyanide complexes wastewater by alkaline chlorination have already well-known($1^{st}$ Oxidation: pH 10, reaction time 30 min, ORP 350 mV, $2^{nd}$ Oxidation: ORP 650 mV). In this case, the efficiency for the removal of ferro/ferri cyanide by this general alkaline chlorination is very high as 99%. But the permissible limit of Korean waste-water discharge couldn't be satisfied. The initial concentration of cyanide was 374 mg/L(the Korean permissible limit of cyanide is 1.0 mg/L max.). So a particular focus was given to the treatment of heavy metal-cyanide complexes wastewater by $Zn^{+2}/Fe^{+2}$ ion and coprecipitation after alkaline chlorination. And we could meet the Korean permissible limit of cyanide(the final concentration of cyanide: 0.30 mg/L) by $Zn^{+2}/Fe^{+2}$ ion and coprecipitation(reaction time: 30 min, pH: 8.0, rpm: 240). The removal of Chromium ion by reduction(pH: 2.0 max, ORP: 250 mV) and the precipitation of metal hydroxide(pH: 9.5) is treated as 99% of removal efficiency. The removal of Copper and Nickel ion has been treated by $Na_2S$ coagulation-flocculation as 99% min of the efficiency(pH: $9.09\sim10.0$, dosage of $Na_2S:0.5\sim3.0$ mol). It is important to note that the removal of ferro/ferri cyanide of heavy metal-cyanide complexes wastewater should be employed by $Zn^{+2}/Fe^{+2}$ ion and coprecipitation as well as the alkaline chlorination for the Korean permissible limit of waste-water discharge.

The Electric Properties of SrTiO$_3$Varistor Prepared by Co-precipitation Process (공침법으로 제초한 SrTiO$_3$바리스터의 전기적 특성)

  • 이종필;신현창;최정철;최승철
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.7 no.3
    • /
    • pp.7-11
    • /
    • 2000
  • The low-voltage driven $SrTiO_3$ceramic varistor device was fabricated from $SrTiO_3$ powders prepared by co-precipitation method with $CuO-SiO_2$additives. Compare with conventional process, this process has advantages such as the reduction of the sintering temperature of $SrTiO_3$ ceramics by 100-$150^{\circ}C$ and the simplification of processing procedure. The non-linear coefficient value ($\alpha$) of the varistor showed 8.47 when it was sintered at $1350^{\circ}C$ for 2 h with 5 wt% additives in reducing atmosphere of 5% $H_2/N_2$ mixed gas. The low-voltage driven $SrTiO_3$ceramic varistor was obtained which has a breakdown voltage as low as 7 V.

  • PDF

The Effect of NH3 Concentration during Co-precipitation of Precursors from Leachate of Lithium-ion Battery Positive Electrode Active Materials (리튬이차전지 양극활물질의 암모니아 침출액에서 공침법에 의한 활물질 전구체의 합성에 대한 암모니아 농도의 영향)

  • Park, Sanghyuk;Ku, Heesuk;Lee, Kyoung-Joon;Song, Jun Ho;Kim, Sookyung;Sohn, Jeongsoo;Kwon, Kyungjung
    • Resources Recycling
    • /
    • v.24 no.6
    • /
    • pp.9-16
    • /
    • 2015
  • In a recycling scheme of spent lithium ion batteries, a co-precipitation process for the re-synthesis of precursor is essential after the leaching of lithium ion battery scraps. In this study, the effect of ammonia as impurity during the co-precipitation process was investigated in order to re-synthesize a precursor of Ni-rich cathode active material $LiNi_{0.6}Co_{0.2}Mn_{0.2}O_2$ (NCM 622). As ammonia concentration increases from 1 M (the optimum condition for synthesis of the precursors based on 2 M of metal salt solution) to 4 M, the composition of obtained precursors deviates from the designed composition, most notably for Ni. The Ni co-precipitation efficiency gradually decreases from 100% to 87% when the concentration of ammonia solution increases from 1 M to 4 M. Meanwhile, the morphological properties of the obtained precursors such as sphericity, homogeneity and size distribution of particles were also investigated.

MICROSTURCTURE AND MAGNETIC PROPERTY OF NiZn-FERRITE POWDER SYNTHESIZED BY ULTRASONIC SPRAY PYROLYSIS PROCESS (초음파 분무 열분해법으로 합성한 NiZn 페라이트 분말의 미세구조 및 자기 특성)

  • 남중희;김민상;박상진;김효태;정상진
    • Proceedings of the Korean Magnestics Society Conference
    • /
    • 2002.12a
    • /
    • pp.114-115
    • /
    • 2002
  • 다성분계 세라믹스에 대하여 초미립 및 나노 분말을 제조하기 위해 공침법, 비정질 citrate법, 무기 금속염을 이용한 sol-gel법, 분무 열분해법 등과 같이 비교적 단순한 공정이면서 입도 분포가 좁고 재현성이 우수한 구형의 초미립 또는 나노 분말의 제조에 적합한 방법들이 많이 연구되고있다[1-3]. 분무 열분해법은 출발물질로 용액을 사용하고 미세한 액적(droplet)을 초음파 분무 후 열분해 하여 분말을 합성하는 방법으로, 입자의 조성이 균질하고 구형의 형상을 갖는 우수한 결정상을 얻을 수 있다. (중략)

  • PDF

Fabrication Characteristics and Electrochemical Studies of SOFC Unit Cell using ScSZ-based Electrolyte Powder prepared by Co-precipitation Synthesis (공침법에 의한 고체산화물연료전지용 ScSZ계 전해질의 제조공정 특성 및 전기화학적 평가)

  • Kang, Ju Hee;Lee, Ho Jae;Kim, Ho-Sung;Jeong, Jong Ho
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2010.06a
    • /
    • pp.138.2-138.2
    • /
    • 2010
  • Scandium-doped zirconium, ScSZ-based electrolyte, provides higher oxygen conductivity than YSZ and nano-based electrolyte materials are ideal for fabricating thin film electrolyte membrane of SOFC unit cell. Moreover, it may be applied to anode and cathode as well as electrolyte as ionic conductor. In this report, nano-based ScSZ-based electrolyte powder was prepared by co-precipitation synthesis. The particle size, surface area and morphology of the powder were observed by SEM and BET. Thin film electrolyte of under $10{\mu}m$ was fabricated by tape casting and co-firing using the synthesized ScSZ-based powders, and ionic conductivity and gas permeability of electrolyte film were evaluated. Finally, the SOFC unit cell was fabricated using the anode-supported electrolyte prepared by a tape casting method and co-sintering. Electrochemical evaluations of the SOFC unit cell, including measurements such as power density and impedance, were performed and analyzed.

  • PDF

Synthesis of Ni supported on Ce-$ZrO_2$ for HDO Reaction to Produce New Generation Bio-diesel (차세대 바이오디젤 생산을 위한 HDO 반응용 Ce-$ZrO_2$에 담지된 Ni 촉매 합성)

  • Jeong, Dae-Woon;Eum, Ic-Hwan;Kim, Ki-Sun;Ko, Chang-Hyun;Roh, Hyun-Seog
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2009.11a
    • /
    • pp.527-527
    • /
    • 2009
  • 1세대 바이오디젤인 fatty acid methyl ester(FAME)의 문제점을 극복하기 위하여 많은 연구가 진행 중 이다. 소위 차세대 바이오디젤은 triglyceride의 산소 화합물을 제거하여 정유 공정을 통해 생산된 디젤과 동일한 특성을 지닌 탄화수소로 전환시킨 오일이다. 이를 위하여 수소를 첨가하여 산소를 제거 시키는 Hydrodeoxygenation(HDO) 반응이 필요하다. 고온($300-400^{\circ}C$), 고압(50-100 bar)의 혹독한 조건에서 높은 수율과 안정성을 보이는 촉매 개발이 필요하다. 이를 위하여 반응물중의 산소를 효과적으로 제거하기 위하여 산소 전달능이 뛰어난 $CeO_2$ 담체에 열안정성을 높이는 $ZrO_2$를 조합한 $Ce-ZrO_2$ 담체를 선정하였으며 수소첨가 탈산소 반응에 활성을 나타낼 것으로 예상되는 니켈을 활성성분으로 선정하였다. 본 연구에서는 15%Ni-$Ce_{(1-x)}Zr_{(x)}O_2$ ($0{\leq}x{\leq}1$)촉매를 공침법(co-precipitation)으로 제조하였으며 $500^{\circ}C$에서 소성하였다. 촉매 특성분석은 XRD, BET, H2-TPR을 이용하였다.

  • PDF

Pt/$Ce_{(1-x)}Zr_{(x)}O_2$ catalyst optimization for water gas shift reaction (WGS 반응용 Pt/$Ce_{(1-x)}Zr_{(x)}O_2$ 촉매 최적화)

  • Jeong, Dae-Woon;Kim, Ki-Sun;Eum, Ic-Hwan;Lee, Sung-Hun;Koo, Kee-Young;Yoon, Wang-Lai;Roh, Hyun-Seog
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2009.11a
    • /
    • pp.213-216
    • /
    • 2009
  • WGS(Water Gas Shift)반응은 일산화탄소(CO)를 이산화탄소($CO_2$)로 전환하는 반응으로 일체형 수소생산시스템의 실현을 위한 고순도 수소생산에 있어서 중요한 단계이다. WGS 반응은 열역학적 평형을 고려하여 고온전이반응(HTS: High Temperature Shift)과 저온전이반응(LTS: Low Temperature Shift) 두 단계 반응으로 진행된다. 두 단계 공정의 통합을 위해 낮은 온도에서 높은 활성을 갖는 WGS 반응용 촉매 개발이 필요하다. 최근 낮은 온도에서 높은 활성을 갖는 귀금속 촉매에 다양한 담체를 적용시킨 연구가 활발히 진행되고 있다. 선행 연구 결과, Ce-$ZrO_2$ 구조는 Ce/Zr 비에 따라 다양한 특성 변화를 관찰하였다. 따라서 낮은 온도에서 높은 활성을 갖는 WGS 반응용 촉매 제조를 위해 환원성 담체인 $CeZrO_2$에 Pt 을 담지시켜 성능을 평가하였다. 제조된 모든 담체는 공침법(Co-precipitation)으로 제조 하였으며 $500^{\circ}C$에서 6시간 소성하였다. 제조된 담체에 백금(Pt)을 함침법(Incipient Wetness Impregnate)으로 담지시켰다. 특성분석은 BET를 이용하여 표면적을 측정하였다. 촉매 반응 실험조건은 $200^{\circ}C{\sim}400^{\circ}C$ 온도범위에서 기체공간속도(GHSV: Gas Hourly Space Velocity) 45,000 ml/$h{\cdot}g-cat$ 으로 혼합가스($H_2$:60%, $N_2$:20%,$CH_4$:1%,CO:9%,$CO_2$:10%)를 흘려 반응 후 배출되는 가스를 Micro-Gas Chromatography 를 이용하여 측정하였다.

  • PDF

Preparation of Cu and Mn Bimetallic Catalyst Based on Co-Precipitation Method for Removal of Ethyl Acetate (아세트산 에틸 제거를 위한 공침법 기반의 Cu 및 Mn 이종금속 촉매의 제조)

  • Kim, Min Jae;Yoon, Jo Hee;Jeong, Jae-Min;Choi, Bong Gill
    • Applied Chemistry for Engineering
    • /
    • v.33 no.5
    • /
    • pp.466-470
    • /
    • 2022
  • The catalytic thermal oxidizer process has recently attracted considerable attention for the oxidation and decomposition of volatile organic compounds at low temperatures (< 450 ℃) with high efficiency (> 95%). Although many noble metal catalytic materials are well established, they are expensive and hazardous. Herein, highly active and low-cost Cu-Mn bimetallic catalysts were prepared using a simple and facile synthesis method involving the co-precipitation of Cu and Mn precursors. The synthesis of the catalyst was optimized by controlling the composition ratio of Cu and Mn. The optimized catalyst exhibited a large surface area of 230.8 m2/g with a mesoporous structure. To demonstrate the catalytic performance, the Cu-Mn catalyst was tested for the oxidation reaction of ethyl acetate, showing a high conversion efficiency of 100% at a low temperature of 250 ℃.