• Title/Summary/Keyword: 공기압 밸브

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Comparison of Cushion Performance on Parameter Changes in High Speed Pneumatic Cylinder Driving System (공기압 실린더 고속 구동시스템에서 파라미터 변화에 따른 쿠션성능 비교)

  • Kim, Do Tae;Jang, Zhong Jie
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.54-59
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    • 2015
  • Due to the tendency to use high speed pneumatic cylinders to improve productivity, cushioning devices are adopted to decelerate the piston motion of pneumatic cylinders to reduce noise, vibration, and impact. This paper presents a comparison of the cushion characteristics of a high speed pneumatic cylinder with a relief valve type cushioning device. The system parameters selected are the damping coefficient, Coulomb friction, heat transfer coefficient, and cracking pressure of the relief valve in the air cushioning device. The integral of the time multiplied square error (ITSE) is used to quantitative measure the cushioning performance to assess the effect of varying these. The cushioning performance achieved good results when the ITSE is a minimum value. In a comparison of the piston displacement and velocity with the variations in system parameters, the heat transfer coefficients are not as significantly affected as the other. Also, the cracking pressure of the relief valve is mainly affected by the pressure and temperature in the cushion chamber.

Characteristic Analysis and Experiment of Pneumatic Servo Valve (공기압 서보밸브 특성해석 및 실험)

  • Kim, Dong-Soo;Lee, Won-Hee;Choi, Byung-Oh
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.967-973
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    • 2004
  • Electro-pneumatic servo valve is an electro-mechanical device which converts electric signals into a proper pneumatic flow rate or pressure. In order to improve the overall performance of pneumatic servo systems, electro-pneumatic servo valves are required, which have fast dynamic characteristics, no air leakage at a null point, and can be fabricated at a low-cost. The first objective of this research is to design and to fabricate a new electro-pneumatic servo valve which satisfies the above-mentioned requirements. In order to design the mechanism of the servo valve optimally, the flow inside the valve depending upon the position of spool was analyzed variously, and on the basis of such analysis results, the valve mechanism, which was formed by combination of the spool and the sleeve, was designed and manufactured. And a tester for conducting an overall performance test was designed and manufactured, and as a result of conducting the flow rate test, the pressure test and the frequency test on the developed pneumatic servo valve.

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Development of Direct Drive type Pneumatic Servo Valve (직동식 공기압 서보밸브 개발)

  • Kim, Dong-Su;Lee, Won-Hui;Choe, Byeong-O
    • 연구논문집
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    • s.34
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    • pp.69-77
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    • 2004
  • Electro-pneumatic servo valve is an electro-mechanical device which converts electric signals into a proper pneumatic flow rate or pressure. In order to improve the overall performance of pneumatic servo systems, electro-pneumatic servo valves are required, which have fast dynamic characteristics, no air leakage at a null point, and can be fabricated at a low-cost. The objective of this research is to design and to fabricate a new electro-pneumatic servo valve which satisfies the above-mentioned requirements. In order to design the mechanism of the servo valve optimally, the flow inside the valve depending upon the position of spool was analyzed variously, and on the basis of such analysis results, the valve mechanism, which was formed by combination of the spool and the sleeve, was designed and manufactured. Further, the performance of pneumatic servo valve has been verified through an overall performance test on the developed product.

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A Study of Korean (Industrial) Standards for Pneumatic Servo Valve (공압서보밸브 KS규격 정립에 관한 연구)

  • 김동수;이원희;최병오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1231-1234
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    • 2003
  • Pneumatic servo valve which is widely applied in industrial world is advanced technology compounded with electric, electronic and machine. And It is consist of Linear Force Motor. Spool Commutation Mechanism and Microprocessor. In this study, we accomplished test method of Linear Force motor test, Static characteristic test, Dynamic characteristic test for KS(Koran industrial standard) of Pneumatic servo valve. we accomplished study about the main item of Static characteristic test which is related to unload flow characteristic test. And Dynamic characteristic test was step input test and frequency response test. Specially about frequency response test, There was a difficulty resulting from the time delay problem caused by the basic compressibility of air. In order to solve the problem in this study. we proposed two methods. First, displacement of the servo valve spool was directly measured by using a laser sensor. Second, method of calculating control flow by measuring pressure and temperature of chamber.

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The Analysis and Design of Electro-pneumatic Servo Valve (공기압 Servo Valve 설계 및 해석)

  • Ko, J.H.;Ryu, D.L.;Lee, J.H.;Kim, Y.S.;Kim, D.S.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1210-1214
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    • 2008
  • Electro-pneumatic servo valve is an electro-mechanical device which converts electric signal into pneumatic flow rate or pressure. In order to improve the overall performance of pneumatic servo systems, electro-pneumatic servo valves are required, which have fast dynamic characteristic, no air leakage at null, and can be fabricated at a low-cost. The first objective of this research is to design and fabricate a new electro-pneumatic servo valve which satisfies the above-mentioned requirements. In this paper, we has been modeled as a system consisting of coupled electro-mechanic and mechanical subsystems. The appropriateness of the model has been verified by simulation. The simulation model resolves the valve body motion and the solenoid current at high accuracy. Also, we are calculate the displacement of spool and computed results show winding currents, magnetic actuator force, flux density line, displacement, velocity, back EMF, eddy current etc.

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Development of Algorithm for Optimal Energy Operation of Industrial Load Using ANN (ANN을 이용한 산업현장의 최적 에너지 운용 알고리즘 개발)

  • Kim, Seob-Han;Kim, Byeong-Mpk;Kim, Byeong-Ki;Rho, Dae-Seok
    • Proceedings of the KAIS Fall Conference
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    • 2012.05b
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    • pp.516-519
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    • 2012
  • 산업 현장에 필수적으로 사용하는 유틸리티 시스템(Utility System)의 하나인 에어를 생산하는 공기압 축기의 운전방식은 조작 패널부에 사용자가 설정한 셋팅값에 의해 내부의 밸브를 제어하여 로딩 및 언로딩 운전을 한다. 이로 인해 대용량(100HP, 200HP)의 공기압축기를 여러대 사용하는 수용가에서는 연속 다발적인 운전으로 인한 전력 사용량의 변동으로 역률 저하 및 연속가동으로 인한 설비 과부하 및 내부 기계 베어링 피로도 증가 및 파손 등 고장이 발생되는 문제점이 있다. 따라서 본 논문에서는 인공 신경회로망(ANN:Artificial Neural Network)을 이용하여 최적의 에너지 운용 알고리즘을 제안하여 실계통의 문제점을 분석하여 개선하고자 한다.

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Optimal Design of Hydraulic Device at the Seobyun Pumping Station using Genetic Algorithm (유전자 알고리즘을 이용한 서변 가압장 수리구조물의 최적설계)

  • Jeong, Bong-Seok;Kim, Ju-In;Kim, Sang-Hyeon;Park, Nam-Sik
    • Journal of Korea Water Resources Association
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    • v.33 no.3
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    • pp.289-298
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    • 2000
  • In order to minimize the impact of water hammer In a pipeline, a determination of optimum position of hydraulic structures with best operation of pressure relief valve was explored at the Seobyun pumping station. Method of characteristics is used to simulate a surge impact originating from abrupt stop of pumping operation in a pipeline. Genetic algorithm shows a powerful capability in searching a global solution, especially for a nonlinear problem The application results suggests that the maximum positive pressure can be relaxed by decreasing the opening time of pressure relief valve, meanwhile the maximum negative pressure can be relaxed by increasing the opening time of pressure relief valve. This study shows that the integration of a genetic algorithm with a transient analysis technique such as method of characteristic can improve the design of hydraulic structure in a pipe network.

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High Speed Positioning of a Pneumatic Control System with a $H_{\infty}$ Controller ($H_{\infty}$ 제어기를 이용한 공기압 구동시스템의 위치제어 성능 향상에 관한 연구)

  • Jang, J.S.
    • Journal of Power System Engineering
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    • v.2 no.2
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    • pp.67-72
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    • 1998
  • To improve control performance, especially positioning speed, of a pneumatic positioning system, dynamic characteristics of a control valve should be considered. In case we design controller including dynamic characteristics of a control valve, it's not easy to design controller gain using simple state feedback because degree of a control system is increased. This study designed controller using loop shaping of $H_{\infty}$ control theory for a model composed of a pneumatic actuator and a control valve, and positioning experiment using this controller was performed. As a result, it was verified that the controller is useful for high speed positioning of a pneumatic positioning system.

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Analysis of Fast Response Characteristics of Solenoid Actuator for Pneumatic Valve (공기압 밸브 개폐용 솔레노이드 액츄에이터의 속응성 해석)

  • Sung, Baek-Ju;Lee, Eun-Woong;Kim, Hyoung-Eui
    • Proceedings of the KIEE Conference
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    • 2002.11d
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    • pp.84-87
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    • 2002
  • The plunger speed of solenoid actuator is affected by mass of plunger magnetic motive force. inductance, and return spring. These factors are not independent but related with each other according to design characteristics of solenoid actuator So, it is impossible to change the designed value for the purpose of increasing plunger speed. In this paper, we performed the FEM analysis for non-magnetic ring which is used for increasing attraction force and plunger speed by concentration of effective magnetic flux, and also performed simulation for dynamic characteristics of plunger. And, we proved the propriety of these by experiments.

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