• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.183-186
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• 2008

Both structural analysis and hydraulic test have been conducted to confirm the burst characteristics of filament wound solid motor case. Failure criteria have been defined with bursting above 150% of MEOP and failure in the cylinder. The results of analysis showed that filament fiber in the cylinder should be broken at about 2088psig. From a hydraulic test the same failure mode and the level of 2200psig of burst pressure have been proved. With these results, it is verified that a filament wound case meets burst requirements.

• Journal of the Korean Society of Propulsion Engineers
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• v.27 no.1
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• pp.9-16
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• 2023

This paper investigated the method to predict a thermal response of internal insulation in a solid rocket motor considering both thermal decomposition and ablation. Changes in properties due to the thermal decomposition, swelling of char layer and movement of decomposition gases inside the material were considered during a modeling. And radiative/convective heat flux from the exhaust gas were applied as boundary conditions, while the chemical ablation of the material surface is modeled with algebraic equations. Test SRM with thermocouples was solved for a validation purpose. The results showed that predicted temperatures have identical trends and values compared to the experimental values. And an error of predicted thermal destruction depth was around 0.1 mm.

• Aerospace Engineering and Technology
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• v.9 no.1
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• pp.72-77
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• 2010

A hydraulic test on a filament wound case of Kick-Motor was conducted to evaluate the structural stiffness degradation and to confirm the burst performance. Failure criteria have been defined with bursting above 150% of MEOP(Maximum Expected Operation Pressure) and failure in the cylinder. The analysis result showed that filament fiber in the cylinder should be broken at about 2088psig. From a hydraulic test it has been verified that composite case meets the failure requirements, and that the stiffness does not decrease even after a year since the manufacturing.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.213-216
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• 2008

U. S. and NATO allies have recently increased their emphasis on reducing the hazards of tactical munitions that contain energetic materials and actively started many investigations on Insensitive munitions(IM) of missile propulsion. All subcomponents of rocket motor should be properly designed and understood to increase IM properties. Insensitive propellant, motor case, ignitor and mitigation devices are important components of IM technologies of rocket motors.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.57-60
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• 2008

There exist a lot of factors and restrictions for the design of solid rocket motors like burning rate, of solid propellant, demanded thrust, chamber pressure, diameter, length, weight and acceleration. For the optimization of these factors and restrictions, integrated design software for internal/external ballistic analysis was developed and verified by the performance test of solid rocket motors.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.193-196
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• 2007

The motor case for the KSLV-I KM is the first satellite launch vehicle ever to be developed by Korea to deliver the 100 kg class satellite into Earth's low orbit. This SLV is made of two stages, and the 2nd stage is made of solid rocket motor. The motor case of the KM is made of all composite materials except for the interface structures. Manufacturing process for the motor case such as insulation, filament winding for the motor case, fabrications for the interface structures will be discussed in this paper.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.11a
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• pp.203-206
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• 2008

Kick motor(KM) for KSLV-I second stage propulsion system is the main hardware that is necessary for launching satellite to it's track. The mass of the kick motor changes with combustion time because the heat insulator is ablated and propellant is used and slag is piled up. We predicted mass change with the flight time using ground combustion data of KM composed of case, propellant, nozzle, ignitor and slag. The mass prediction of kick motor can be used for calculating the two stage mass and center of gravity history.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.257-260
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• 2010

The purpose of this paper is to introduce a method to predict the case thermal insulation charred and erosion thickness as a function of the exposure time to combustion gases and in solid rocket motors. The sizing of the insulator requires a good estimation of the thermal and mechanical loads at the wall. The method is particularly suitable for internal insulation areas subjected to high radiative, convective heat fluxes and $Al_2O_3$ slag pool. The mathematical approach and lab-scale experiment were intentionally simplified in order to obtain some simple and rapid relationships particularly useful for trade-off studies and thermal insulation preliminary design. The method was utilized to compute the charred and erosion thicknesses of the insulation on the aft chamber domes. A comparison between theoretical and experimental insulator char thicknesses of the motor insulation is reported, indicating the applicability of the predictive method employed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.193-198
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• 2010

In solid propellant rocket motors, $Al_2O_3$, one of combustion products, can be accumulated inside a combustion chamber. A special rocket motor was designed and tested to simulate thermal reaction of rubber insulator affected by the deposited slag. We successfully demonstrated through a dynamic radioscopy that the slag was deposited at the location as designed. In this paper we present a new test method which can simulate a high temperature and pressure environment in combustion chamber to evaluate material characteristics of rubber insulator and can provide design data to decide its thickness for a new solid rocket motor. The solid rocket motor, which has an average chamber pressure of 770 psia and a burning time of 50 seconds, was tested. The results show that erosion of EPDM insulator is more affected by a gas velocity rather than by the thermal reaction of slag with a high thermal capacity.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.3
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• pp.9-14
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• 2011

In solid propellant rocket motors, $Al_2O_3$, one of combustion products, can be accumulated inside a combustion chamber. A special rocket motor was designed and tested to simulate thermal reaction of rubber insulator affected by the deposited slag. We successfully demonstrated through a dynamic radioscopy that the slag was deposited at the location as designed. In this paper we present a new test method which can simulate a high temperature and pressure environment in combustion chamber to evaluate material characteristics of rubber insulator and can provide design data to decide its thickness for a new solid rocket motor. The solid rocket motor, which has an average chamber pressure of 770 psia and a burning time of 50 seconds, was tested. The results show that erosion of EPDM insulator is more affected by a gas velocity rather than by the thermal reaction of slag with a high thermal capacity.