• Title/Summary/Keyword: 고주파유도가열

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A Study on the High Frequency Resonant Inverter using ZVS suitable for IH-Jar (IH-Jar에 적합한 ZVS를 이용한 고주파 공진 인버터에 관한 연구)

  • Park, Dong-Han;Lee, Jong-Hyeon;Oh, Ji-Yong;Kim, Gu-Yong;Kim, Hae-Jun;Won, Jae-Sun;Kim, Jong-Hae
    • Journal of IKEEE
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    • v.22 no.3
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    • pp.870-873
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    • 2018
  • This paper presents the high frequency resonant inverter using ZVS(Zero Voltage Switching) known as the soft switching technology, which can reduce the turn-on and turn-off switching losses. Also, the analysis of the proposed resonant inverter is described by adopting normalized parameters, and its operating characteristics are evaluated according to the switching frequency and parameters. An example of 1.3[kW] IH-Jar design technique is presented based on the characteristic values obtained from the theoretical analysis. To prove the validity of the theoretical analysis, the experimental results using IGBT as the switching devices are additionally presented. In the future, it can be practically used in various power systems such as induction heating cooking, IH-Jar etc.

붕화금속 나노입자 합성을 위한 RF 열플라즈마 시스템의 전산해석

  • O, Jeong-Hwan;Choe, Su-Seok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.359.2-359.2
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    • 2016
  • 붕소의 높은 융점과 비점으로 인하여 일반적인 합성법으로는 제조가 어려운 붕화금속 나노물질을 효과적으로 합성하기 위하여 열플라즈마의 특성을 전산해석 하였다. RF (Ratio Frequency, 고주파) 열플라즈마 발생기는 일반적인 직류 열플라즈마 발생기와 비교해 볼 때, 전극 침식에 의한 수명 문제나 불순물의 오염 없이 고온의 열플라즈마를 안정적으로 발생시킬 수 있기 때문에 고순도의 나노입자 합성공정에 좋은 조건을 가지고 있다. 그러나 열플라즈마의 고온 부분은 10,000 K 이상의 높은 온도를 가지고 있기 때문에 직접적인 측정으로는 나노입자 합성에 최적의 조건을 찾기가 어렵고, 전산해석을 통하여 여러 변수들에 대한 열플라즈마의 특성을 분석하여야 한다. 해석조건으로 RF 플라즈마의 입력전력은 25 kW로 고정하고 발생기 직경 20~35 mm, 유도코일 감은 수 4~6 회, 첫 번째 코일으로 부터 분말 주입구까지의 길이 10~30 mm, 방전 기체 유량 30~70 L/min에 대한 변수들에 대하여 붕화금속 나노입자 합성에 최적의 조건을 가진 RF 플라즈마의 온도 및 속도분포를 파악하였다. 전산모사 결과 RF 열플라즈마 발생기의 직경 25 mm, 분말주입구 까지의 길이 10 mm, 유도코일 감은 수 6 회, 방전 기체 유량 50 L/min 일 때, 고온영역이 중심부에 넓게 분포하여 붕화금속 나노입자를 합성하는데 최적의 조건이라 파악되었다. 방전 기체 유량 증가에 따라 고온영역의 중심부 분포를 넓게 할 수 있었으나 유량이 증가할수록 플라즈마 속도가 증가하여 붕소를 기화시키기 위한 가열시간이 짧아지므로 방전기체 유량을 조절하여 적절한 속도를 가진 플라즈마를 발생시켜야 한다. 그리고 코일의 감은 수가 증가할수록 10,000 K 이상 고온영역이 출구 쪽으로 확장되어 붕화금속 나노입자를 합성하는데 좋은 조건이 형성되었다. 본 전산해석 결과를 바탕으로 붕화금속 나노입자를 합성하는 RF 플라즈마 발생장치의 설계 및 운전조건을 적용하여 실험과의 비교연구를 통해 붕화금속 나노입자의 합성공정을 최적화 시킬 수 있다.

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Character of Induction Heating ZCS PWM SEPP High Frequency Inverter (유도가열용 ZCS PWM SEPP 고주파 인버터의 특성)

  • Mun, Sang-Pil;Kim, Chil-Ryong;Kwak, Dong-Kurl;Kim, Choon-Sam;Nakaoka, Mutsuo
    • Proceedings of the KIPE Conference
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    • 2007.11a
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    • pp.133-135
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    • 2007
  • This research presented the new zero-current switching pulse width modulation SEPP(Single Ended Push-Pull)high frequency inverter for solving the problem of the zero-current SEPP high frequency inverter circuit which is using widely in the practical application of an induction heating apparatus, the soft switching operation and power control are impossible when the lowest power supply in the zero-current switching pulse width modulation SEPP high frequency inverter. The inverter circuit which is attempted by on-off operation of a switch has the reduction effect of the power loss due to a soft switching and a high frequency switching. And it confirmed that the power regulation is possible continuously from 0.25[kW] until 2.84[kW] in the case the duty rate(D) changes from 0.08 to 0.3 under zero-current switching operating by a dissymmetry pulse width modulating control and the power conversion efficiency comes true the efficiency of 95[%]. Due to the result above, the ZCS PWM SEPP high frequency inverter will be effective as sources of an induction heating apparatus.

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Soft Switching High Frequency Inverter for New Induction Heating (새로운 유도가열용 소프트 스위칭 고주파 인버터)

  • Kim, C.Y.;Mun, S.P.;Kim, M.Y.;Kim, H.J.;Lyu, J.Y.;Kim, S.W.
    • Proceedings of the KIEE Conference
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    • 2007.11c
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    • pp.119-124
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    • 2007
  • This research presented the new zero-current switching pulse width modulation SEPP(Single Ended Push-Pull)high frequency inverter for solving the problem of the zero-current SEPP high frequency inverter circuit which is using widely in the practical application of an induction heating apparatus, the soft switching operation and power control are impossible when the lowest power supply in the zero-current switching pulse width modulation SEPP high frequency inverter. The inverter circuit which is attempted by on-off operation of a switch has the reduction effect of the power loss due to a soft switching and a high frequency switching. And it confirmed that the power regulation is possible continuously from 0.25[kW] until 2.84[kW] in the case the duty rate(D) changes from 0.08 to 0.3 under zero-current switching operating by a dissymmetry pulse width modulating control and the power conversion efficiency comes true the efficiency of 95[%]. Due to the result above, the ZCS PWM SEPP high frequency inverter will be effective as sources of an induction heating apparatus.

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Design of High Frequency Casting Machine for Dental using Induction Heating System (유도가열 시스템을 적용한 치과용 고주파 주조기 설계)

  • Song, Seung-Gun;Lim, Sang-Kil;Lee, Sang-Hun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.8
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    • pp.79-87
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    • 2012
  • Currently, The method to produce a brewing body for dentistry supplementation water produces a brewing body by fabrication, burying and it is heat wish in city gas and oxygen. It uses an original judgment found airplane the brewing body uses a spring of the back wait that melting temperature dissolved various alloys in by a blow pipe, and to generate centrifugal force and produces it. In addition, because it uses preheating to dissolve an alloy in general, it is hard to regulate the appropriate melting temperature of the alloy and brewing time and generates a brewing defect hereby same as gas industry and pinhole and shows the defect of the supplementation thing due to the super-heating. In this paper, We developed the high induction heating system which it could set brewing time,temperature and had durability and security,by the kind of the alloy to produce a high quality prosthetic thing brewing body.

The Power Supply for High Frequency Induction Heating by using the Current Resonance (전류공진을 이용한 고주파 유도가열용 전원장치)

  • Ra, B.H.;Lee, E.Y.;Song, D.H.;Suh, K.Y.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 2002.11d
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    • pp.263-266
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    • 2002
  • In this paper, It is indicating that an issues of the conventional boost converter for high frequency induction heating. To improve those issues, it is proposed, simulated and analyzed that the current resonant circuit, simulated. As the result, we knew that the proposed circuit has a good point to improve the waveform of input current and to make high efficiency. On the other side, in the inverter for the high current power supply, it is proposed that the high frequency inverter of the half bridge topology, be done the circuit analysis to extract the optimal circuit parameter. It is making sure of the soft switching operating by the inductor to reverse parallel connected on the inverter main switch, decreasing the surge voltage when the switch is turn-off by compulsion, and repressing the switch current and bringing the high current amplitude operation by the multi resonance.

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Effects of Ball Milling for Elemental Powders on Ni-Al based Intermetallics Coating on Mild Steel through Induction Heating Process (Ni-Al계 금속간화합물의 고주파 연소합성코팅에 미치는 볼 밀링의 영향)

  • Lee, Han-Young;Park, Won-Kyu
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.296-302
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    • 2017
  • Ball milling of elemental powders in advance and using an induction heating system for intermetallic coatings are known to enhance the reactivity of combustion synthesis. In this work, the effects of simultaneously applying these two incentive methods on the properties of intermetallic coatings are studied. Ni-Al powder compacts ball-milled with three different ball-to-powder weight ratio mixtures are synthesized and coated on mild steel by combustion synthesis in an induction heating system. Consequently, similar to an electrical heating system, the positive effects of ball milling on the combustion synthesis are confirmed in the induction heating system. The enhancement in synthetic reactivity achieved by applying the two incentive methods at the same time is greater than that by applying each incentive method separately. In particular, the enhancement is remarkable at low reaction temperature. However, there are limitations to improving the reactivity by simultaneously applying the two incentive methods to the combustion synthesis, unlike the reaction temperature. The microstructure and hardness of the coating layer are both influenced by the ball-charging ratio employed in the ball-milling process.

Deformation Technology for Thick Plate Using Single Pass Line Heating by High Frequency Induction Heating (고주파 유도 단일패스 선상가열 유기 후판 성형 기술)

  • Lee, K.S.;Eom, D.H.;Kim, C.W.;Pyun, S.Y.;Son, D.H.;Gong, G.Y.;Kim, B.M.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.20 no.6
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    • pp.439-449
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    • 2011
  • The temperature distribution and subsequent permanent deformation of SS400 carbon steel plate subjected to an induction-based line heating process were studied by a numerical method involving coupled 3-D electromagnetic-thermal-structural analysis. The numerical study revealed that the amount of permanent deformation is strongly related to the Joule loss caused by such process conditions as input power and moving speed of the heat source. To validate the numerical analysis results, line heating experiments were carried out with a high frequency(HF) induction heating(IH) equipment capable of bending thick plate with the moving accuracy of ${\pm}0.1mm$ in heating coil position. The amount of permanent deformation increased with decreasing moving speed and increasing input power.

Synthesis and Sintering of Nanostructured Mg4Al2Ti9O25 by High-Frequency Induction Heating and Its Mechanical Properties (고주파 유도 가열에 의한 나노구조 Mg4Al2Ti9O25 합성 및 소결과 기계적 성질)

  • Kang, Hyun-Su;Doh, Jung-Mann;Yoon, Jin-Kook;Shon, In-Jin
    • Korean Journal of Materials Research
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    • v.24 no.2
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    • pp.67-72
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    • 2014
  • Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties, including high strength, high hardness, excellent ductility and toughness. In this study, nanopowders of $Al_2O_3$, MgO and $TiO_2$ were prepared as starting materials by high energy ball milling for the simultaneous synthesis and sintering of the nanostructured compound $Mg_4Al_2Ti_9O_{25}$ by high-frequency induction heating process. The highly dense nanostructured $Mg_4Al_2Ti_9O_{25}$ compound was produced within one minute by the simultaneous application of 80MPa pressure and induced current. The sintering behavior, grain size and mechanical properties of the $Mg_4Al_2Ti_9O_{25}$ compound were evaluated.

Induction Heating ZCS PWM SEPP High Frequency Inverter (유도가열용 ZCS PWM SEPP 고주파 인버터)

  • Mun, Sang-Pil;Gwon, Sun-Geol;Lee, Jong-Geol;Ju, Seok-Min;Gang, Sin-Chul
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.10a
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    • pp.241-243
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    • 2008
  • This research presented the new zero-current switching pulse width modulation SEPP(Single Ended Push-Full)high frequency inverter for solving the problem of the zero-current SEPP high frequency inverter circuit which is using widely in the practical application of an induction heating apparatus, the soft switching operation and power control are impossible when the lowest power supply in the zero-current switching pulse width modulation SEPP high frequency inverter. The inverter circuit which is attempted by on-off operation of a switch has the reduction effect of the power loss due to a soft switching and a high frequency switching. And it confirmed that the power regulation is possible continuously from 0.25[kW] until 2.84[kW] in the case the duty rate(D) changes from 0.08 to 0.3 under zero-current switching operating by a dissymmetry pulse width modulating control and the power conversion efficiency comes true the efficiency of 95[%]. Due to the result above, the ZCS PWM SEPP high frequency inverter will be effective as sources of an induction heating apparatus.

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