• Title/Summary/Keyword: 경화온도

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The Metallurgy of Induction Surface Hardening (유도 표면 경화의 야금학적 고찰)

  • Jang, W.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.4
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    • pp.235-239
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    • 2001
  • 급속 표면가열과 기존의 전기로 열처리에서 얻어지는 경화의 가장 중요한 차이점은 전자가 불균질한 오스테나이트를 생성할 수도 있다는 것이다. 즉, 오스테나이트에 미용해 탄화물이 존재할 수도 있고 탄소와 합금원소의 농도 구배가 존재할 수도 있다. 합금강에서, 이러한 탄화물은 합금성분이 비교적 높기 때문에 철 탄화물에 비해서는 좀 더 천천히 기지에 용해된다. 또한 망간, 크롬, 니켈 및 몰리브덴과 같은 치환형 합금원소는 천천히 확산한다. 따라서, 균일한 오스테나이트를 생성하기 위해서는 더 많은 시간과 더 높은 온도가 요구된다. 그러나 표면 구역의 낮은 경화능에도 불구하고 냉각속도가 마르텐사이트의 체적분율이 큰 미세조직을 확보할 만큼 충분히 크기 때문에 경도는 높게 된다.

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Cure Reaction and Thermal Stability of DGEBA/MDA/MN/HQ System (DGEBA/MDA/MN/HQ계의 경화반응과 열적 안정성)

  • Sim, Mi-Ja;Kim, Sang-Uk
    • Korean Journal of Materials Research
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    • v.5 no.5
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    • pp.606-610
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    • 1995
  • Diglycidyll ether of bisphenol A(DGEBA)/4, 4'-methylene dianiline(MDA)계에 반응성 첨가제 malononitrile(MN)을 첨가하면 내충격성은 크게 향상되나 반응속도는 감소하게 된다. 에폭시 수지의 경화반응은 에폭시기가 개환되어 생성되는 히드록시기가 촉매로 작용하는 자촉매 반응이며, 외부에서도입된 히드록시기도 같은 효과를 나타낸다. 따라서 본 연구에서는 DGEBA/MDA/MN 계의경화 반응속도를 증가시키기 위해 히드록시기를 가진 촉매로서 hydroquinone(HQ)을 도입하였고 이들 계의경화특성 및 열적성질을 고찰하였다. HQ가 첨가됨으로 인해 활성화 에너지는 감속하고 속도상수는 증가하였으며, 발열곡선에서 반응 시작온도가 낮아졌다. 이 결과로부터 HQ가 반응 가속제로 작용하고 있음을 알 수 있다.

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Formulation and Physical Properties of Thermal Curable Antistatic Agent (반영구적 대전방지 코팅액의 배합 및 물성 고찰)

  • 이도현;하진욱
    • Proceedings of the KAIS Fall Conference
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    • 2000.10a
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    • pp.65-68
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    • 2000
  • 긴 사슬의 알킬기를 가진 4차 암모늄염으로서 다수의 하이드록시기(OH)가 있는 대전방지 단량체(Ultramer 5212)를 합성하여 폴리아이소시아네이트 및 여러 종류의 폴리올과 반응하여 대전방지 코팅액을 배합하였다. 대전방지 단량체의 첨가량은 배합시 사용한 폴리올의 양을 기준으로 무게비(wt%)로 5부터 30 %까지 변화하였다. 열경화 실험은 VET 필름을 사용하여 경화온도 80와 160℃에서 수행하였다. 코팅된 PET 필름의 표면저항은 대전방지 단량체가 무게비로 10 % 첨가될 매까지 감소하였으나 첨가량이 10 %이상이 되었을 때는 오히려 약간 증가하였다. 코팅액 베합시 혼합용매는 코팅액 점도에 큰 영향을 주었으며 코팅액의 점도가 클수록 코팅표면의 투명도는 좋지 않았고 메틸에틸키톤(MEK)이 혼합용매로 가장 적절하다는 것을 알 수 있었다. 코팅액 배합조건 중 폴리올과 폴리아이소시아네이트 의 비율은 몰비로 1: 1일 때가 가장 좋았으며 반응성 대전방지제의 내수성은 일반 첨가형 대전방지제보다 월등히 우수함을 알 수 있었다.

Optimum design of injection mold heater for uniform curing of LSR seal for waterproof connector (방수 커넥터용 LSR Seal의 균일 경화를 위한 사출 금형 히터의 최적 설계)

  • Song, Min-Jae;Cha, Baeg-Soon;Hong, Seok-Kwan;Ko, Young-Bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.310-315
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    • 2017
  • Automotive waterproof connectors are highly functional parts that must be air-tight in a complex environment. In the LSR multi-cavity injection molding process for manufacturing waterproof connectors, it is important to maintain a uniform curing temperature between the cavities in order to obtain a quality product. For this purpose, we designed the capacity of the cartridge heater differently for each position, and then linked the heat transfer analysis and optimization module to obtain the optimal cartridge heater capacity. As a result of the optimization analysis, the temperature deviation between cavities was decreased from $13.1^{\circ}C$ to $8.1^{\circ}C$ compared with the case in which constant heater capacity was applied, so that the design criterion could be satisfied within a temperature deviation of $10^{\circ}C$ for uniform curing. This study suggests that this method can be applied efficiently to the design of a large area multi-cavity LSR mold heater.

Investigation on Techniques for Evaluating Hardiness to Low Temperature in Cereals (화곡류의 내한성 검정기술에 관한 연구)

  • Chae-Yun Cho;J. D. Hayes
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.14
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    • pp.97-109
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    • 1973
  • 1. The relatively lower prehardening temperature was more effective on increase of the hardiness of the intermediately hardy varieties than the higher one but either the extremely hardy or nonhardy varieties did not respond to the temperature as much as the intermediate types. 2. Five degree Centigrade was generally more favorable than $2^{\circ}C$ on hardening of the plants, especially when frozen at higher temperature for shorter duration. 3. It appears that photoperiod during prehardening and hardening did not play so important role as temperature on the hardiness. 4. The higher the soil moisture content, the higher the frost injury occurred. 5. Application of nitrogen increased markedly the hardiness and % DM of the plants. Percentage of dry matter of young seedlings might be used as an easy and rough criterion for evaluating hardiness since there was a highly significant regression of varietal frost injury on the %DM. 6. Four days appeared to be enough for hardening of plants although the plants increased gradually the hardiness as duration of hardening extended. Dehardening of the plants at relativity higher temperature took place rapidly within one to four days. 7. Under this controlled environment, freezing at about $-8^{\circ}C$ for 24 hours seemed the best for the purpose of evaluating the hardiness to low temperature. 8. It is believed that assessment of frost injury should be done at least one week after freezing. Some varieties showed strong ability to recover from the damage as recovery period was extended. 9. As a whole, Cd 80 and 83 were the most hardy and followed by Cappelle and Maris Otter. Four. winter oats varieties and Jufy I belonged to the intermediate type while the other three spring varieties were nonhardy at all. Peniarth was comparable with Maris Otter in hardiness. S 147 appeared the least hardy among the winter oats varieties. 10. It is evident that water-soluble carbohydrate content is associated with the hardiness to some extent but not primary factor involved in hardiness.

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Chemo-Mechanical Analysis of Bifunctional Linear DGEBA/Linear Amine (DDM, DDS) Resin Casting Systems (DGEBA/방향족 아민(DDM, DDS) 경화제의 벤젠링 사이의 관능기 변화가 물성 변화에 미치는 영향에 대한 연구)

  • 명인호;정인재;이재락
    • Composites Research
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    • v.12 no.4
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    • pp.71-78
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    • 1999
  • To determine the effect of chemical structure of linear amine curing agents on thermal and mechanical properties, standard epoxy resin DGEBA was cured with diaminodiphenyl methane (DDM), diaminodiphenyl sulphone (DDS) in a stoichiometrically equivalent ratio. From this work, the effect of aromatic amine curing agents. In contrast, the results show that the DGEBA/DDS cure system having the sulfone structure between the benzene rings had higher values in the conversion of epoxide, density, shrinkage (%), glass transition temperature, tensile modulus and strength, flexural modulus and strength than the DGEBA/DDM cure system having methylene structure between the benzene rings, whereas the DGEBA/DDM cure system presented higher values in the maximum exothermic temperature, thermal expansion coefficient, and thermal stability. These results are caused by the relative effects of sulfone group having strong electronegativity and methylene group having (+) repulsive property and stem from the effect of the conversion ratio of epoxide group. The result of fractography shows that the each grain size of the DDM/DGEBA system with feather-like structure is larger than that of the DDS/DGEBA system.

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Cure Behavior and Thermal Stability of Difunctional/Trifunctional Epoxy Blend System Initiated by Thermal Latent Catalyst (열잠재성 촉매 개시제를 이용한 2관능성/3관능성 에폭시 블렌드계의 경화거동 및 열안정성)

  • Park, Soo-Jin;Kim, Taek-Jin;Lee, Jae-Rock
    • Applied Chemistry for Engineering
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    • v.10 no.7
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    • pp.1046-1051
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    • 1999
  • Cure behavior and thermal stability of the different ratio of diglycidylether of bisphenol A(DGEBA)/trimethylolpropane triglycidylether(TMP) epoxy blends initiated by 1 wt % N-benzylpyrazinium hexafluoroantimonate (BPH) as a cationic latent catalyst were studied using DSC and TGA, respectively. Latent properties were performed by measurement of the conversion as a function of temperature using dynamic DSC. Dynamic DSC thermograms of DGEBA/TMP blends revealed that the weak peak was formed by complex formation between the hydroxyl groups in DGEBA and BPH, and between epoxides and BPH in low temperature ranges. The strong peak was considered as an exothermic reaction by the formation of three-dimensional network in high temperature ranges. Isothermal DSC revealed that the reaction rate of the blends was found to be higher than that of the neat TMP. The thermal stabilities in the cured resins were increased with increasing the DGEBA content. These results could be interpreted in terms of the stable aromatic structure, existence of hydroxyl group and high molecular weight of DGEBA.

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원자력용 316L 스테인레스 강의 고온기계적 성질에 미치는 질소의 영향

  • 김대환;류우석;남호윤;김영철;홍준화
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05a
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    • pp.729-734
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    • 1995
  • 원자력용 316L강에 질소를 첨가한 경우의 고온 인장성질을 조사하였다. 온도가 증가하면 인장강도는 감소하다가 온도범위가 30$0^{\circ}C$~50$0^{\circ}C$에서는 일정한 값을 나타낸 후 급격한 감소를 나타내었고 연신율은 감소하다가 40$0^{\circ}C$에서 최소값을 나타낸 후 다시 증가하는 경향을 나타내었다. 질소를 첨가하면 인장강도증가와 함께 연신율도 증가하였다. 동적변형시효 온도구간에서 변형속도변화에 따른 인장강도 및 연신율의 변화는 매우 작다. 동적변형시효를 위한 활성화에너지를 구해본 결과 동적변형시효를 일으키는 원소는 Cr이다. 질소를 첨가하면 동적변형시효가 발생되는 온도가 고온 쪽으로 이동되었는데 이것은 질소가 Cr과의 상호작용에 의해 Cr의 확산속도를 낮추기 때문이다. 가공경화지수는 동적변형시효와 회복의 영향으로 40$0^{\circ}C$에서 최대값을 나타내었으며 이 온도는 연신율이 최소값을 나타내는 온도와 인장강도가 일정하게되는 온도와 일치하므로 강도강화기구는 동적변형시효로 판명되었다.

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Cure Monitoring of Am Epoxy-Anhydride System by Means of Fluorescence Spectroscopy (형광분석기를 이용한 에폭시-산무수물계의 경화 모니터링)

  • 조동환;김득수;이종근
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.199-207
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    • 2001
  • In the present study the cure behavior of diglycidyl ether of bisphenol-A(DGEBA) using an anhydride-based hardener in the presence of N,N-dimethyl benzyl amine (BDMA) or 1-cyanoethyl-2-ethyl-4-methyl imidazole (2E4MZ-CN) as an accelerator has been monitored and interpreted from the viewpoint of photophysical properties by means of fluorescence spectroscopy. To do this, 1,3-bis-(1-pyrene)propane (BPP) was well incorporated in the epoxy resin system by mechanical blending. The BPP probe, which is very sensitive to conformational change of the molecule influenced by the surrounding medium, successfully formed intramolecular excimer fluorescence. It is susceptible to the micro-viscosity or local viscosity and molecular mobility according to the epoxy cure. The cure behavior was explained with monomer fluorescence intensity ($I_{M}$ ), excimer fluorescence intensity ($I_{E}$ ) and $I_{M}$ /$I_{E}$ ratio as a function of cure time, cure temperature and accelerator. The present work agreed with the previous report on the cure behavior of an epoxy-anhydride system studied using DSC or torsion pendulum method. This study also suggests that the use of fluorescence technique may provide information on cure behavior of a thermosetting resin in a low temperature region, which has not been well interpreted by other analytical methods.

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Experimental Investigation of the Effect of Manufacturing and Working Conditions on the Deformation of Laminated Composite Structures (적층복합재료구조물의 변형에 미치는 제작조건과 작동조건의 영향에 대한 실험적 고찰)

  • Nhut, Pham Thanh;Yum, Young-Jin
    • Composites Research
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    • v.26 no.4
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    • pp.265-272
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    • 2013
  • Fiber-reinforced plastic (FRP) is applied to fabricate the main structures of composite boats. Most of them are made from molds. These products deform after releasing from the mold and they also deform in high temperature environment. Therefore, experimental investigation and evaluation of deformation of laminated composite structures under various manufacturing and working conditions are necessary. The specimens of L-shape and curveshape were made from unsaturated polyester resin and fiberglass material. Input factors (independent variables) are percentage of hardener and manufacturing temperature and four levels of working temperature and output factor is the deformation which is measured on these specimens. From the results, it was observed that the higher the hardener rate and temperature, the lower the deformation. When the working temperature increased, the specimens showed great variations for the initial deformation values. Besides, the values of deformation or input factors could be predicted by regression equations.