• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.5
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• pp.137-144
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• 2016

This paper aims to ensure describe the a spring-back prevention technique for improving shape fixability by using an ultra-high strength steel sheet with 980 MPa to develop a lightweight seat rail parts. Ultra-high strength steel gives a potential for considerable weight reduction and a cost-effective way to produce energy efficient vehicles. The influence of a spring-back of seat rail parts on the shape fixability in forming processes was investigated to be solved by an adjustment of the appropriate tool design and process parameters. The computed results for improving shape fixability were in good agreement with the experimental results.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.6
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• pp.477-483
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• 2016

The spring-back and bow phenomenon in the roll forming process are important factors regarding the accuracy of evaluation of production goods. The purpose of this study was to determine the influence of spring-back and bow phenomenon according to the main variables (forming velocity and roll gap). The material of the forming sheet was high tension steel (SPFH 590), which has been used commonly in recent years. In order to accurately measure the spring-back and bow phenomenon, the forming sheet was formed into a V-shape. The study was applied to OFAT (One Factor at a Time) experimentation, with respect to the experimental variables (the forming speed and the roll gap). In the experimental results, the forming speed had a small influence on the spring-back and bow phenomenon. However, the roll gap had a greater influence on the springback and the bow phenomenon, as opposed to the forming speed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.44-48
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• 1993

산업현장에서부터 실생활용품에 이르기까지 각종판재를 소재로하여 제작하는 가공품은 종류나 수가 매우 많다고 할수 있다. 이러한 제품들을 제작 하기 위해 여러단계의 성형 공정을 거치게 되며 원만한 성형공정 을 수행하기 위한 적절한 판재성형 제어방법으로써 다이곡률 반경의 변화나 블랭크홀딩가압정도의 부분적 변화로 드로잉률을 향상시키는 방법도 있으나 이보다 판재의 성형공정 제어방법에서 공구사이 상하에 비드 를 설치하여 판재를 성형할 경우 성형공정후 제품의 두께 분포가 비교적 균일해지고 드로잉의 마찰저항을 부분적으로 증가시키며 판재성형중 미끄럼 저항의 균형을 이루어 성형시킬 판소재가 절감도며 또한 성형중 주름을 억재하여 드로잉률을 향상시킨다. 다른 방법에 비해 비드는 설차가 간단해서 적절한 형상의 bead set을 선정하여 산업현장에서 실제 사용하고 있으며 또한 소재가 비드를 통과한후 탄성역에서 소성역으로 전환되기에 성형공정 이후 스프링백 현상으로인한 제품형상의 치수가 변하는 현상을 방지하는 효과도 기대할수 있다. 따라서 본 연구에서는 자동차용판재인 아연도금피막 강판으로 실험한 결과와 비드 이론식을 고찰해 보고자 한다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.4
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• pp.350-354
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• 2014

Recently, high strength steel (HSS) sheet metal has been widely used to improve lightweight structures in the automotive industry. Because HSS sheets have high strength but low elongation, it is difficult both to make products with complex shapes and to control excessive springback. In order to reduce the springback after forming using HSS, draw beads were introduced in this study. The design variables, including the draw-bead positions and shapes, were optimized using a finite element analysis. A mold for a scanner support, which is part of an A3 printer, was designed using the proposed method and then utilized. The results from a finite element simulation and optimization were compared with the experiment results.

• Transactions of Materials Processing
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• v.12 no.8
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• pp.718-723
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• 2003

Tn order to develop springback control technology for high-strength steel sheets, several studies have been conducted: dome stretching test, stepped s-rail forming and springback measurement, and optimally shaped initial blank design. First, to find out the formability of TRIP60, dome stretching test was performed. Next, the stepped s-rail die, which was designed to form a channel type panel with large twist and wall curl, was manufactured and used to evaluate the effect of controlling forming variables, such as blank holding force and flange amount on the springback. Furthermore, new measurement method of the springback was introduced to define wall curl and twist in geometrically complex panels. Finally, the optimally shaped initial blank was employed to verify one of the best ways to control the springback in channel type. high-strength sheet panels.

• Transactions of Materials Processing
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• v.21 no.6
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• pp.384-388
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• 2012

Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

• Transactions of Materials Processing
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• v.25 no.3
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• pp.189-194
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• 2016

In the current study, spring-back of DP980 steel sheet was numerically evaluated for U-bending using a yield function with a hardening model. For spring-back prediction, two types of yield functions - Hill'48 and Yld2000-2d - were considered. Additionally, isotropic hardening and the Yoshida-Uemori model were used to investigate the spring-back behavior. The parameters for each model were obtained from uniaxial tension, uniaxial tension-compression, uniaxial tension-unloading and hydraulic bulging tests. The numerical simulations were performed using the commercial software, PAM-STAMP 2G. The results were compared with experimental data from a U-bending process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.305-311
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• 2005

The die development of the high-strength steel sheet has big difference on the formability compared with the general panels. Especially, the springback after stamping of the high-strength steel sheets shows big problem. In this study, for the die development of the high-strength steel sheets, write about examples reducing the lead time and the expense of the die development after CAD modification with the result of the springback analysis after finding the best design planning as several times stamping analysis.

• Transactions of Materials Processing
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• v.22 no.6
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• pp.303-309
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• 2013

Spring-back of MS1470 steel sheets was numerically predicted using a non-linear kinematic hardening material behavior based on the Yoshida-Uemori model. From uniaxial tension and uniaxial tension-compression-tension data as well as the uniaxial tension-unloading-tension data, the parameters of the Yoshida-Uemori model were obtained. For the numerical simulations, the Yoshida-Uemori model was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. The model performance was validated against the measured spring-back from the benchmark problems of NUMISHEET 2008 and NUMISHEET 2011, the 2-D draw bending test and the S-rail forming test, respectively.

• Transactions of Materials Processing
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• v.26 no.5
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• pp.277-285
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• 2017

Vehicle weight reduction is a known strategy to improve fuel efficiency and strengthen exhaust gas regulation. The use of high strength steel can satisfy safety, efficiency, emission, manufacturability, durability, and cost requirements. However, springback of high strength steel results in undesired shape defects. Springback is one of the most important issues of high strength steel for many applications in an automobile. Servo press has various capabilities to improve defects, process conditions, and productivity problems when forming a high strength steel. Especially, servo press can be set to function with variable slide motion in a single operation. In this study, the effect of servo press slide motion on 980MPa high strength steel was investigated through U-bending test.