• Title/Summary/Keyword: $CO_2$ supply

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Rapid cooling of injection mold for high-curvature parts using CO2 cooling module (CO2 냉각모듈을 적용한 고곡률 성형품의 사출금형 급속냉각)

  • Se-Ho Lee;Ho-Sang Lee
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.67-74
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    • 2022
  • Injection molding is a cyclic process comprising of cooling phase as the largest part of this cycle. Providing efficient cooling in lesser cycle times is of significant importance in the molding industry. Recently, lots of researches have been done for rapid cooling of a hot-spot area using CO2 in injection molding. The CO2 flows under high pressure through small, flexible capillary tubes to the point of use, where it expands to create a snow and gas mixture at a temperature of -79℃. The gaseous CO2 removes heat from the mold and releases it into the atmosphere. In this paper, a CO2 cooling module was applied to an injection mold in order to cool a large area cavity uniformly and quickly, and the cooling performance of the injection mold was investigated. The product was a high-curvature molded part with a molding area of 300x100mm. Heat cartridges were installed in a stationary mold, and CO2 cooling module was inserted inside a movable mold. Through structural analysis, it was confirmed that the maximum deformation of mold with CO2 cooling module was 0.09mm. A CO2 feed system with a heat exchanger was used for cooling experiments. The CO2 was injected into the holes on both sides of the supply pipe of the cooling module and discharged through hexagon blocks to cool the mold. It took 5.8 seconds to cool the mold from an average temperature of 140℃ to 70℃. Through the experiment using CO2 cooling module, it was found that a cooling rate of up to 12.98℃/s and an average of 10.18℃/s could be achieved.

Development of Performance Analysis 80 kW High-efficiency Permanent Magnet Generator for Radar System Power Supply (레이더 체계 전원공급용 80 kW급 고효율 영구자석형 발전기 개발 및 성능분석)

  • Ryu, Ji-Ho;Cho, Chong-Hyeon;Chong, Min-Kil;Park, Sung-Jin;Kang, Kwang-Hee
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.1
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    • pp.60-71
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    • 2019
  • Electrical power supply is needed to operate the radar system in the field. In addition, it should not cause performance deterioration under the environmental factors due to characteristics of military equipment, and should not cause malfunction due to electromagnetic waves generated in radar, and then should not cause malfunction in radar equipment. Therefore, By applying a permanent magnet to the rotor of the generator, light weighting and high efficiency of generator were achieved. As a result, electrical performance test of the generator, the rated output power was 80.8 kW, the maximum output power was 88.1 kW, and the output power efficiency was 98.1 % under the full load condition. When the load capacity of the generator was changed from no load to full load, the maximum voltage variation was 3.6 % and the frequency variation was 0.3 %. As a result of the transient response test for measuring the output power of the generator according to the load characteristics change, the maximum voltage variation of 7.9 %, frequency variation of 0.5 % were confirmed, and the transient response time was 2.1 seconds. Environmental tests were conducted in accordance with MIL-STD-810G and MIL-STD-461F to evaluate the operability of the generator groups. Normal operation of radar system generator group was confirmed under high temperature and low temperature environment conditions. Electromagnetic tests were conducted to check if electromagnetic wave generated from both radar system and generator group in operation caused any performance deterioration to each other. As a result, it was confirmed that the performance deterioration due to electromagnetic wave inflow, radiation, and conduction did not occur. It is expected that it should be possible to provide high efficiency power supply and stable power supply by applying to various military system as well as radar system.

Experimental Study on Effects of PAG Oil for $CO_2$ Evaporation Heat Transfer (PAG 오일이 $CO_2$ 증발열전달에 미치는 영향에 관한 실험적 연구)

  • Lee, Sang-Jae;Kim, Dae-Hoon;Choi, Jun-Young;Lee, Jae-Heon;Kwon, Young-Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.5
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    • pp.357-363
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    • 2008
  • In order to investigate $CO_2$ heat transfer coefficient and pressure drop by PAG oil concentration during $CO_2$ evaporation, the experiment on evaporation heat transfer characteristics in a horizontal micro-fin tube was performed. The experimental apparatus consisted of a test section, a DC power supply, a heater, a chiller, a mass flow meter, a pump and a measurement system. Experiment was conducted for various mass fluxes($400{\sim}1200\;kg/m^2s$), heat fluxes($10{\sim}30\;kW/m^2$) and saturation temperatures ($-5{\sim}5^{\circ}C$), and PAG oil concentration($0{\sim}5\;wt%$). The variation of the heat transfer coefficient was different in accordance with the oil concentration. With the increase of the oil concentration, the evaporation heat transfer coefficient decreased and the delay of dryout by oil addition was found. Pressure drop increased with the increase of the oil concentration and heat flux, and the decrease of saturation temperature.

A Study on the Fluid Network Analysis for the LPG Supply System of the Gaseous Fuel Injection Type (LPG 가스분사 방식 연료공급시스템의 관로 유동해석에 관한 연구)

  • Yun, Jeong-Eui;Kim, Myung-Hwan;Nam, Hyeon-Sik;Jeong, Tae-Hyuung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.35-40
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    • 2007
  • The gaseous fuel injection (GFI) type in LPG fuel supply system has more advantage than the liquified fuel injection type from the viewpoint of durability and cost reduction. But in GFI system, to control pressure and temperature of gaseous fuel is needed to get precision fuel metering for the compressible characteristic of gaseous fuel. In this study, the effects of pressure and temperature on the fuel metering was simulated by commercial flow network analysis package, Flowmaster. And the fuel composition effects on the fuel metering were also studied to figure out the fuel metering characteristics.

Water Vapor Supply Study for Air and Carbon dioxide (공기와 이산화탄소 가스에 수분공급을 위한 연구)

  • Lee, Taeck Hong;Park, Tae Seong;Kim, Tae Wan;Noh, Jae Hyun;Kang, Young Jin;Lee, Seung Yong
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.1
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    • pp.72-78
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    • 2014
  • The study has been designed to develop water vapor supply for semiconductor industry, industrial gas manufacturing, impurities analysis, and fuel cell. Water concentration in air reached $1019{\mu}mol/mol$ at dew temp ($-20^{\circ}C$) and water concentration in CO2 reached $127{\mu}mol/mol$ at dew temp ($-40^{\circ}C$. Carbon dioxide needs more wet gas than air because interaction potential of carbon dioxide shows more strong attraction than air.

Reduction of Green House Gases by Bioenergy Supplying in Korea (국내 바이오에너지 보급에 따른 온실가스 저감 평가)

  • Hong, Yeon Ki
    • Journal of Institute of Convergence Technology
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    • v.4 no.1
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    • pp.15-20
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    • 2014
  • Recently, the development of renewable energy sources in Korea has been needed due to climate change. One of powerful alternative energy resources to mitigate emission is to switch conventional fuels to renewable energy, such as bioenergy. In this study, current status of bioenergy conversion technology and its supply in Korea was investigate. Based on theoretical, technical and realizable potential of biomass in Korea, the amount of reduction of green house gases was estimated. The results shown that the contribution of biomass on 2020 reduction target of green house gases emission in power generation was $513,000\;tCO_2/yr$ and utilization ratio of technical potential of biomass was 6.4%. For the effective supply of bioenergy in Korea, more exact estimation of realizable potential of biomass in Korea and stable supply sources are needed.

A Study on the Pulsed $CO_2$ Laser by the Switching Control of Leakage Transformer Primary (누설변압기 1차측의 스위칭 제어에 의한 펄스형 $CO_2$레이저에 관한 연구)

  • Chung, Hyeon-Ju;Lee, Dong-Hoon;Kim, Hee-Je
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.9
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    • pp.541-545
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    • 2000
  • We propose a pulsed $CO_2$laser below 30W by the AC(60Hz) switching control of leakage transformer primary which has some advantages of cost and size compared to a typical pulsed power supply. Pulse repetition rate is adjusted from 5 Hz to 60 to Hz control laser output. In this laser a low voltage open loop control for high voltage pulse discharge circuit is employed to aviod the Hv sampling or switching and high voltage leakage transformer is used to convert low voltage pulse rectified from AC to high voltage one. A ZCS(Zero Crossing Switch) circuit and a PIC(programble one-chip microprocessor are used to control gate signal of SCR precisely. The pulse repetition rate is limited by 60Hz due to the frequency of AC line and a high leadkage inductance. The maximum laser output was about 23 W at pulse repetition rate of 60Hz total gas mixture of $CO_2$ : $N_2$ : He=1: 9: 15 and total pressure of 18 Torr

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An Experimental Study on the Damage of the Data Process Equipment When $CO_2$ is Discharged ($CO_2$ 소화설비 방사시 정보저장장치의 저온손상에 관한 연구)

  • 이수경;김종훈;김영진;최종운
    • Fire Science and Engineering
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    • v.13 no.3
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    • pp.19-26
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    • 1999
  • $CO_2$ extinguishing system is the most $\phi$pular among the gas extinguishing system. $CO_2$ is usually stored with liquified state. But, it gasifies at the tip of nozzle when $CO_2$ was released through the pipe and head. A ro$\alpha$n temperature is very low when $CO_2$ was released. So electrical instrument, magnetic storage equipment and memory semiconductor are electrically or physically injured by cooling effect in a few minutes. So, we intend to find out temperature profile and electrical damage in compartment area, and supply basic d data for research and making standards and code through the full scale experiment. As result of experiment on the damage due to cooling effect from $CO_2$ extinguishing system, i instantaneous discharging temperature. was $-82.5^{\circ}C$ in average. An average temp. in the compartment after discharging $CO_2$ was $-40^{\circ}C$.

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Effects of Elevated Atmospheric $CO_2$ Concentrations on Soil Microorganisms

  • Freeman Chris;Kim Seon-Young;Lee Seung-Hoon;Kang Hojeong
    • Journal of Microbiology
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    • v.42 no.4
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    • pp.267-277
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    • 2004
  • Effects of elevated $CO_2$ on soil microorganisms are known to be mediated by various interactions with plants, for which such effects are relatively poorly documented. In this review, we summarize and syn­thesize results from studies assessing impacts of elevated $CO_2$ on soil ecosystems, focusing primarily on plants and a variety the of microbial processes. The processes considered include changes in microbial biomass of C and N, microbial number, respiration rates, organic matter decomposition, soil enzyme activities, microbial community composition, and functional groups of bacteria mediating trace gas emission such as methane and nitrous oxide. Elevated $CO_2$ in atmosphere may enhance certain micro­bial processes such as $CH_4$ emission from wetlands due to enhanced carbon supply from plants. How­ever, responses of extracellular enzyme activities and microbial community structure are still controversy, because interferences with other factors such as the types of plants, nutrient availabilitial in soil, soil types, analysis methods, and types of $CO_2$ fumigation systems are not fully understood.

Development of the CO2 Inverter Welding Controller for Compensation of Voltage Loss (전압손실 보상용 CO2 인버터 용접기 콘트롤라 개발)

  • Bae, Jong-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.4
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    • pp.54-60
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    • 2005
  • In a $CO_2$ inverter welding machine, stable arcs can be generated and a welding performance that is a goal of welding can be improved when stable electric power with a low voltage and a high current is supplied to a electrode that is the secondary part (output load terminal) and the base metal. For such a stable power supply, therefore, the AC arc welding machine, the thyristor welder, and the inverter welder have been developed in order according to development of the power electronics techniques. Up to now, the thyristor welding machine is still broadly used but the application volume is gradually reduced by development of the inverter welder. Because the welding performance of the inverter welder is very good and the weight and size of the welder is remarkably light and small. The final goal of this research is to develop the voltage loss compensator that is a drawback of the inverter welder and improve the welding performance using the developed compensator.

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