본 고에서는 균질화법의 정식화를 이용하여 복합재료의 거시적 균질화된 재료상수를 구하고, 이 재료상수를 이용하여 거시구조물의 변형과 응력을 구하고, 이로부터 다시 미시구조의 응력분포와 변형도를 구하는 방법을 기술하였다. 주기성을 가정한 균질화법은 복합재료 구조물의 물성평가와 거동예측에 대한 매우 적절한 수치해석 방법이다. 균질화법은 이러한 선형변형의 문제뿐만 아니라, 내압을 존재하는 빈공간 소재의 물성, 기지재료와 강화재료 계면의 미끄러짐 등으로 인한 미세 파손현상 등의 예측이 가능하다. 그외에도 탄소성 대변형 거동 이론과 균질화법을 함께 적용하여, squeeze casting에서 발생하기 쉬운 계면분리나 파단 등의 미소결함과 같은 2차 성형성의 예측도 가능하다.

본 글에서는 판재의 스탬핑 성형성 평가를 위해 소재 제조업체와 자동차업체에서 널리 사용되고 있는 2,3개의 대표적인 모사실험과 평면변형장출실험을 소개하고 각각의 특징들에 대하여 논하고자 한다. 1. 딥 드로잉실험(deep drawing test after swift). 2. 돔 장출실험(dome punch stretching test). 3. 평면변형인장실험(plane strain tension test). 4. 평면변형장출실험(plane strain punch stretching test)

본 연구에서는 실험횟수를 줄이고, 신뢰성이 높은 실험 계획법중 S/N비를 이용하여 피삭성을 검토 최적조건을 검토하기로 한다. 1. 품질 손실 함수. 2. 실험계획과 실험방법. 2.1 실험인자 및 수준선정. 2.2 인자의 할당. 2.3 실험방법. 3. 실험결과 및 고찰. 3.1 표면조도. 3.2 절삭저항. 3.3 칩 처리성.

본 연구에서 검토한 바와 같이 컴퓨터 시뮬레이션은 실차실험과 다소의 오차는 있지만 매우 값싼 환경에서 컴퓨터장비에 거의 종속되지 않고 연구가 가능하므로 충돌실험이 고가인 관계로 여러 경우를 시도할 수 없는 경우 즉, 조인트 성격변화, 의자위치, 벨트의 신율 및 체결상태, 에어백의 장착여부 등에 대한 변화가 있을 때에 이미 확립된 모델에 입력데이타를 수정 혹은 추가함으로써 충돌시 반응을 예상할 수 있을 것으로 기대된다. 그러나, 본 연구에서는 비록 우수한 모델링이 확립되었다 할지라도, 차종이나 주변환경이 바뀔때는 다시 모델링을 해야 되는 문제가 남게 되며 이때 필요한 대상차에 대한 입력데이타가 새로이 정의되어야만 한다.

The engine combustion is one of the most important process affecting performance and emissions. One effective way to improve the engine combustion is to control motion of the charge inside a cylinder by means of optimum induction system design, because the flame speed is mainly determined by the turbulence in a gasoline engine. This paper describes the measurement and characterization of mean velocity and turbulence intensity inside the cylinder of a 4-valve gasoline engine using laser Doppler velocimeter(LDV) under motoring(non-firing) conditions. Since the measured LDV data in each cycle show small cycle variation during compression stroke in the tested engine, the mean velocity and turbulence intensity are calculated by ensemble averaging method neglecting cycle variation effects. In the ensemble averaging method, the effects of the calculation window, in which velocities are assumed as the same crank angle, on mean velocity and turbulence intensity are fully investigated. In addition, the effects of measuring point on the flow characteristics are studied. With large calculation window, the mean velocity is shown to be less sensitive with respect to crank angle and turbulence intensity decrease in its absolute amplitude. When the piston approch to the top dead center of compression, the turbulence intensity is found to be homogeneous in the cylinder.

This study is on the performance of the perforated tube muffler when it operates as an exhaust silencer with through-flow, steady or pulsating. Theoretical estimation of the insertion loss was made by means of transfer matrix and by using the impedance equation for the perforated tube obtained for the case of low-speed steady through-flow. Experiment was performed for the measurement of the insertion loss at two flow conditions. The one is a steady flow from the exhaust pipe of an idling diesel engine. The effect of the through-flow velocity and steadiness on the muffler performance was obtained. By comparing the theoretical prediction with the experimental result, the validity of the impedance equation in the theoretical model was discussed. It has been found that steadiness as well as magnitude of the through-flow has a significant effect on the performance of the perforated tube muffler. Especially, the self-noise due to the pulsating flow in the engine exhaust system must be taken into account for the prediction of the muffler performance.

This study describes a theoretical analysis for the wall temperature of ceramic filter trap and pressures of inlet and outlet channel in the filter trap. In this study, the maximum wall temperature through filter trap length with time during the regeneration period showed a tendency moving from forward to backward. The pressure change of filter trap increased at the initial combustion but decreased with the combustion to be activated. So the pressure difference between initial and end regeneration at the inlet channel showed about 2kPa. The thermal regeneration period of this filter trap in the theoretical analysis showed about 200seconds in which the wall temperature was similar to the case of initial condition and the pressure showed about 1 kPa.

This paper describes Hyundai's research and development work on a flexible fuel vehicle (FFV). The work on FFV has been conducted to evaluate its potential as an alternative to the conventional gasoline vehicle. Hyundai FFV described here can be operated on M85, gasoline, or any of their combinations, in which the methanol concentration is measured by an electrostatic type fuel sensor. For that operation, a special FFV ECU(Eletronic Control Unit) has been developed and incorporated in the FFV. The characteristics affecting FFV operation, such as FFV ECU control strategy and injector flow rate, have been investigated and optimized through the experiment. And various development tests have been performed in view of engine performance, durability, cold startability, and exhaust emissions reduction. The exhaust gas aftertreatment system consisting of manifold type catalyst and secondary air injection system shows good emission reduction performance including formaldehyde, and finally, the possibility of the FFVs as the low emission vehicles is evaluated by presenting NMOG(Non-Methane Organic Gases) levels with respect to M0 and M85. With these results, it is concluded that FFV can be a candidate for the low emission vehicles, but more works on its durability improvement is required.

The purpose of this study is to improve the performance of gasoline engine. Combustion-characteristics orignated from supplying cylinder with fuel-air mixture which was formed by the rise of oxygen-concentration in air with oxygen-enriching membrane have been investigated. The results showed that the poor-limit of oxygen-concentration was increased by shortening combustion-duration because the rise of oxygen-concentration in fuel-air mixture resulted in the promotion of combustion-velocity. Also, the generation of large output of power was expected from combustion in proportion as the amount of oxygen was increased.

This paper deals with an experimental study on the initial condition of liquid film surface waves disintegration and investigation on the behavior of liquid film surface waves formed by the high speed air flow on the solid plane surface. The authors conducted the qualitative and quantitative study to in vestigate the liquid film flow phenomena, the liquid film disintegration mechanism, and droplet formation process with breaking the liquid film surface wave. The newly devised transparent rectangular test section which has semi-two-dimensional flow at the center of the bottom was introduced to perform the experimental study, and it can generate the uniform thickness liquid film at the bottom. The strobo streak camera was used to obtain the instantaneously transformed photographs. The electronic measuring device was also used to measure the liquid film thickness variation in order to perform the easy and effective analysis of complex flow phenomena in the air-water cocurrent flow.

In the research on the fracture time of soda lime silicate glass under thermal shock, it is shown that the theoretical and experimental fracture times are in good agreement, the suggested method to measure critical stress intensity factor for small three-point bending specimen is useful and the edge temperature before thermal shock on cracked side vs. crack length and fracture time are inversely proportional.

The complex geometry of the engine room of a passenger car has been modelled two-dimensionally and the thermal and fluid flow therein have been analyzed by using a commercially available code, PATRAN/FLORAM$\mid$N. FLOTRAN adopts a finite element method with streamline upwind formulation for convective terms and the k-.epsilon. turbulence model to solve the three dimensional turbulent flow and heat transfer problems. Velocity vectors, pressure and temperature distributions have been obtained for various cases with different arrangements of license plate, underbody-covers and air dams. The results show that the numerical analysis using PATRAN/FLOTRAN can predict qualitatively well the practical phenomena.

The turning tests with sintered carbide tools have been conducted on typical high strength SSW2 railway wheel steel and its machinability were examined in terms of the cutting resistance, the roughness of turning surface, the chip disposal and others. Some results obtained in this paper are as follows: (1) The cutting resistance is not affected by the cutting speed (in this paper these were 23-78 m/min). (2) The roughness of finished surface is found to be largely dependent on cutting conditions and tool geometry. (3) There exists the explicit relates between the tool geometry cutting conditions (cutting speed, feedrate, and depth of cut) and independent variables(cutting resistance, surface roughness) are derived.

Recently the multi-kind, small-amount manufacturing system has been replacing the mass manufacturing system, and domestic machining inustry also is eager to absorb the new technology because of its high productivity and cost reduction. The optimization of the cutting condition has been a vital problem in the machining industry, which would help increase the productivity and raise the international competitiveness. It is intended in this study to investigate the machining costs per unit time which is essential to the analysis of the optimal cutting condition, to computer the cutting speed that lead to the minimum machining costs and the maximum production to suggest the cutting speed range that enables efficient speed cutting, and to review the machining economy in relation to cutting depth and feed. Also considered are the optimal cutting speed and prodution rated in rrelation with feed. It is found that the minimum-cost cutting speed increases and the efficient cutting speed range is reduced as machining cost per unit time increases since the cutting speed for maximum production remains almost constant. The machining cost is also lowered and the production rate increases as the feed increases, and the feed should be selected to satisfy the required surface roughness. The machining cost and production rate are hardly affected by the cutting depth if the cutting speed stays below 100m/min, however, they are subject to change at larger cutting depth and the high-efficient speed range also is restricted. It can be established an adaptive optimal cutting conditions can be established in workshop by the auto-selection progam for optimal operation. It is expected that this method for choosing the optimal cutting conditions might contribute to the improvement of the productivity and reduced the cost. It is highly recommended to prepare the optimal cutting conditionthus obtained for future use in the programing of G-function of CNC machines. If proper programs that automatically select the optimal cutting conditions should be developed, it would be helpful to the works being done in the machine shops and would result in noticeable production raise and cost reduction.