The full spade rudder for the high speed has advantage to prevent gap cavitation of the rudder. DSME has developed the full spade rudder and GL has carried out CFD analysis and FE analysis to confirm strength and fatigue for DSME and Owner. Necessarily, it needs to compare rudder torque & rudder force between CFD, FE analysis and full scale measurement. This report introduces the measurement method and application of strain gauge for measuring the rudder torque and rudder force for the 8,400 TEU container ship.

In this paper, the dynamic response analysis of a floating crane with elastic booms and a cargo is performed. The objective is to consider the effects of the elastic boom in the lifting design stage. Governing equations of the motion for the system which consists of interconnected rigid and flexible bodies are derived based on the formulation of flexible multibody system dynamics. To model the boom as a flexible body, floating reference frame and nodal coordinates are used. Coupled surge, pitch, and heave motion of the floating crane with the cargo which has 3 degree of freedom is simulated by solving the equation numerically. Finally, the effects of the elastic boom for the lifting design that the floating crane is required to lift a heavy cargo are discussed by comparing the simulation result between with the elastic boom and with the rigid one.

During the shipbuilding construction, the repair works will be occurred by various reasons such as the natural disaster, mistakes of engineers or workers, defect of material, and so on. The one of the engineer's responsibilities is to design considering every possibility and to prevent the repair works due to the mistakes during construction stages, but actually it is very difficult and impossible to avoid every mistake. However, it is also the responsibility of engineers to find the best solution for the unavoidable mistakes which is to maintain the capacity of vessel and guarantee the safety for the repair works considering the construction schedules and economic cost. In this paper, it will be introduced the brief of repair works to the structural damage of the moon-pool structure in drillship which is built in our shipyard. For the verification of the structural strength, the fatigue analysis has been carried out based on the guide of Classification society. Furthermore, the modifications of structure design and welding procedure have been applied to avoid the stress concentration in the moon-pool structure.

The International Association of Classification Societies (IACS) had developed the Common Structural Rules (CSR) for bulk carriers as per the needs noted above. ISO and IMO GBS (Goal-Based Standards) are now being developed in this regard. This study has been prepared to verity the strength of forward cargo hold of 82,000 DWT class bulk carriers. A cargo hold/tank 3-D FE model was established to assess the structural adequacy of the primary structural members with the loading conditions. Full breadth model was established for the analysis considering asymmetric nature of structural layout and loading conditions. To summarize this result of structural assessment based on IACS CRS for bulk carrier, it is benefit to design this kind of bulk carriers and to study the strength assessment for the similar type of bulk carriers.

Oil Tight Bulkhead (O. T. Bulkhead) is one of the most important structural members of oil tankers in the views of vessel's strength and safety. Therefore O.T. bulkhead's strength should be sufficient against relevant loadings, which is normally verified by local scantling requirement and structural strength analysis defined in CSR (Common Structure Rules for Double Hull Oil Tankers). However, there is a weak-able situation when the vertical stiffeners are cut due to the penetration of cargo pipes through O. T. Bulkhead. In addition, CSR does not define how to prove the strength of this case. Therefore it is necessary to verify the structural adequacy in case that several vertical stiffeners are discontinued. This article intends to prove the strength of O. T. Bulkhead with five (5) vertical stiffeners discontinued due to pipes' penetration using the grillage analysis and the finite element analysis and to provide proper reinforcement.

The performance of fan for engine room of ship is absolutely important when it take into consideration work efficiency, work condition, and the performance of various equipments. Fan performance test should be carried out during sea trial to satisfy owner's requirement as above mentioned. We have considered various values to affect fan test result. In here, various values are to be silencer, fan inlet shape, and arrangement of fan room. In general, the shapes of fan inlet is overall circular type because of the shapes of axial fan. So, all vessels built at SHI have been applied fan inlet of circular type. And now, in order to reduce sound of noise from supply fan, big silencer often has been installed at high value vessels. In this case, the capacity of supplied air can be insufficient due to silencer which is an obstructer about air flow. In this paper, we have studied the performance of fan through comparison between a circular shape and a square shape of fan inlet. We also compare with CFD results and experimental results.

Template has been widely used for hull forming process in most of shipyards. It is used to estimate the curvature of deformed shape in comparison with design shape. SHI (Samsung Heavy Industry) had used AutoKon system for ship manufacturing design in the past. The AutoKon used the global coordinate system of ship (frame, water line and so on) to create template data. It brought the mismatched angles between templates and a curved shell plate. The mismatched angle is measured by forming worker to place template on shell forming stage. However, the mismatched angle is difficult to place template with exactly required angle because the shell plates have various curvature and size. It causes incorrect shape of formed shell plates. The attached angle of template should be 90 degree to place template easily on forming shell plates. Currently, SHI has been applied GSCAD for ship manufacturing design process which is 3D solid modeling system. The GSCAD is the rule-based system which can automate 3D modeling and control the manufacturing data by rule. The rule can easily provide methods to create and automate template object with regular attached angle in comparison with AutoKon system. Therefore, SHI developed new template rule which it can automatically create template object with regular attached angle in GSCAD.

As the increase of the fuel oil price, the demand for saving of the ship running cost is growing. To meet the needs of the shipowners, the method for low load operation has been developed by engine licenser. As one of low load operation, the turbocharger cut-out system can be utilized flexibly both full and part load operation. It can be possible to optimize fuel consumption at both full and part load operation. Tests by engine licenser with 12K98MC engine have proven that the fuel oil consumption can be reduced approximately 5%. In this paper we will study the application of main engine turbocharger cut-out system onboard a vessel. One of four turbochargers with MAN Diesel & Turbo 12K98MC-C and 12K98ME-C engine is cut out with swing gate valve. The fuel oil consumption is measured during sea trial and engine shop test.

The last years have seen a dramatic increase of the new-building orders for Very Large Ore Carriers(VLOC), mainly driven by the increasing demand for iron ore imports from Australia and brazil to the steel mills in china. Thus the vibrant research of VLOC aimed cost-cutting by optimum compartment have conducted in recent years. In this study, we are also trying to find ways to reduce longitudinal strength by optimum compartment and check additionally whether the modified compartments were satisfied with SOLAS bottom damage.

The noise characteristics of multi-purpose dive support vessel show the different patterns such as types of noise sources, accommodation arrangement and etc due to its operation. Especially, the tunnel and retractable thruster for the dynamic positioning should be considered at the noise analysis. The floating floor is selected as the main measure of noise reduction and is constructed at the deck near the noise sources. In this paper, the noise analysis of dive support vessel is based on the estimation of noise sources and floating floor and SEA (Statistical Energy Analysis) is used for analysis of the air-born noise and structure-borne noise. The noise analysis of air conditioning system is also carried out and the noise results of cabin room are reviewed.

E/R bulkhead is watertight bulkhead between engine room and cargo hold. So, it must have sufficient strength about cargo load of aft hold. Especially, partial stringer deck between tank top and $2^{nd}$ deck of engine room must have sufficient strength because it has function of primary supporting member. Generally, cargo hold structure is verified through the direct calculation as finite element analysis of cargo hold, but engine room structure doesn't perform it. Therefore, we have performed finite element analysis of engine room stringer deck which considered cargo hold load. And then, it will be able to apply similar ship design.

This paper presents methods for design and strength analysis of lifting lugs utilized in assembling, erection, and turning over of ship structures. Lifting lugs are designed in accordance with ASME BTH-1-2008; Design of Below-the-Hook Lifting Devices. Experimental tests for fillet welded joints were conducted to design weld size of lifting lugs and under-structures. The nonlinear finite element method, using MSC.Marc software, is employed for limit state assessment of lifting lugs in static loading conditions. The analysis considers nonlinearities in material properties and contact between lifting lug and pin.

Although the performance of the commercial vessel has been dramatically improved through innovations, there has been no big changes on the traditional anchoring method of commercial vessels, both on design and operation until now. In this paper, two cases of design modifications were introduced for optimized design of pocket type anchor handling, which resulted in improved performance of the vessel's anchoring. From the first time fully balanced type anchors were applied on vessels in Korean shipyard, main design problem on this application was that the anchor doesn't normally slide into the pocket when the anchor fluke is not in line with pocket, as the anchor freely rotates by the swivel on forerunner. In order to prevent the problem, swivel has been deleted on the forerunner to prevent anchor rotation until now, but this solution caused problems such as twist lock of anchor chain, restriction of windlass direction, etc. On this paper, one of the solution is introduced to overcome the design problem by tilting the hawse pipe to some extent, which makes anchor turned at the time anchor ring touches the pocket skirt and that it properly slides into the pocket. Secondly, one of the solution is introduced to overcome misalignment problem between anchor chain cable and roller of chain compressor, which has been frequently occurred, by modification of roller design.

Exhaust gases of a vessel from a main engine, a diesel generator and an incinerator contain very harmful substances like soot, $SO_2$ and NOx. Careful design of funnel shape is required to prevent those harmful exhaust gases from influencing on accommodation and a fan room. Meanwhile, the exhaust gases are also hot enough to damage electronic devices like radar. Therefore the funnel design should be considered so that electronic devices are not directly exposed to the exhaust gas in the strong stern wind. This study may propose guidelines of optimum design criterion for the anti-thermal damage design of the electronic devices and anti-recirculating design of harmful exhaust gas near the accommodation. From CFD analyses, we can understand that the major factors affecting the exhaust gas dispersion are the large scale mixing by separation vortices and the sluggish flow in the recirculation region. We hope that the funnel flow analysis around ship's funnel is used for practical optimum funnel design to minimize the exhaust gas dispersion by adjusting the funnel shape, the position of the exhaust pipe, the shape of bulwark, the exhaust direction of air ventilated an engine room and the angle of the exhaust pipe.

This paper describes the quay mooring analysis to verify the safety of a moored drillship in typhoon conditions. Mooring system consists of mooring equipments(deck bollards, shore bitts, mooring lines, fenders) to resist the extreme environmental condition. Wind force acting on the drillship is obtained from the wind tunnel test results. The strength of quay mooring system has been checked. The static mooring analysis shows that the designed mooring system satisfies the mooring design criteria. Vertical displacements of the drillship have been calculated considering the dynamic wave motions and static heelings due to the wind force acting on the ship. With the vertical displacements and the hull draft of drillship, the required water depth for quay mooring has been derived.

An indirect concept and method is proposed to predict the paint dry time at the inside wall of ship block. To implement this concept on computer program, optimal hot air supply-exhaust system of paint dry facility was designed by CFD simulation and experiment was performed to get the paint dry time curve according to various paint dry conditions. After combining the block inside environment from the simulation results and the paint dry time prediction curve from the curve-fitting of experimental result, the GUI program which can be executed in general PC OS has been finally developed.

In general, a number of lifting lugs have been used in shipbuilding industry and the D-type lugs are mainly used. The aim of this paper is to increase the cycle of the use and to reduce the size of lifting lugs to introduce lightweight shackle. In this study, nonlinear elasto-plastic analysis has been performed to confirm the ultimate strength of lifting lugs. In order to evaluate the proper design-load distribution around lug eye, the contact force between lifting lug and shackle pin has been realized by gab element model. Gap element modeling and nonlinear analysis are carried out using the finite element program MSC/PATRAN & ABQUS. Additionally the ultimate strength tests were performed to verify the structural adequacy of newly designed lifting lug and to insure safety of it. The D-10, 15, 20 & 40 ton models which are mainly used in the block erection are selected in the strength test. According to the results of the analysis and strength test, the ultimate strength of the newly designed lifting lugs has been estimated to exceed 3 times of design working load.

Longitudinal shell member that arranged block unit on 3D-curved surface is performed manual working by designer considering spacing of division characteristic, location and twisting at geometrical 3-dimensional form. Shell expansion drawing that drawn by initial design and shell landing work performed by hull production design have overlap of design work in terms of arrangement of shell longitudinal member. In this study, eliminate design overlap on shell member arrangement that is one of ship longitudinal member. Develop shell member optimization and auto arrangement system.

In general, thickness of bottom floor in fore/aft cargo hold region for container ship has been determined based on FEM analysis result of mid cargo hold region. But this approach has room for improvement because section shape and frame spacing in fore/aft cargo hold of container ship are quietly different from those of mid cargo hold. From this study, correlation between FEM result and grillage analysis result has been investigated and simple method for thickness determination of bottom floor in fore/aft cargo hold using newly improved grillage analysis is proposed.

In most shipbuilding company, cutting procedure is proceed by cutting machine which run by CNC(Computer Numerical Code) data. In our cutting process, all CNC data is created by our nesting post processor system automatically. Among them, in case that cutting piece in the remnant plate, our system creates only one piece CNC data. Because remnant plate is not typical shape, and ship designers don't know remnant plate shape and quantity. In can happen some merit and good point if we modify 1:1 piece NC data by shorten cutting path, reducing cutting time or re-arrangement piece. For modifying cutting data, outside workers have to call to ship designer or have to go to NC control room where control the CNC system and cutting machine. It makes stop work process, and it waste time. In this paper, we introduce a program that can modify and replace 1:1 NC data with continuous or common NC data automatically.

The use of thin plate increases due to the need for light weight in large ship. Thin plate is easily distorted and has residual stress by welding heat. Therefore, the thin plates should be carefully joined to minimize the welding deformation. In this study, the welding deformation of PCTC which use a thin plate is investigated by using equivalent load method. The analysis model of 10, 11, 12, upper and garage deck is composed of thin plate of 6mm which is susceptible to welding heat. For two different welding sequences, the welding deformation is calculated and its trend is investigated. The influence of gravity on welding deformation is studied.

The noise analysis is usually carried out in the early structure design stage for the main areas in a vessel such as an accommodation, an engine room, HVAC System and etc. If the analysis results are higher than the noise limits based on guideline, appropriate countermeasures are established to reduce noise levels and applied to the vessel. But excessive noise induced the main or auxiliary equipment and high pressure steam system is very difficult to check in the initial design stage, and local noise problems frequently appear in actual vessels. This paper deals with excessive noise of the engine control room on LNG carrier. It includes the cause analysis of excessive noise, the countermeasure, and verification. Also, it proves suitability of the countermeasure through the on-board test.

The buckling assessment of plate panels described in common structural rules (CSR) is to be determined according to the buckling utilization factor with hull girder stresses calculated on net hull girder sectional properties. As the thickness requirement for the buckling assessment of plate panels is not explicitly given in CSR, a lot of time is spent to find the proper thickness of plate panels until reaching to an allowable buckling utilization factor. In this study, in order to reduce time and cost, the thickness requirement of plate panels satisfying buckling assessment was derived. The structural design system included with the thickness requirement for buckling assessment was developed. The system is called as Oil-tanker Automated Structural Investigation System (OASIS). The design result of longitudinal strength members using OASIS was verified by Nauticus Hull which is the rule scantling software of DNV. Finally, optimum design of a double hull tanker for the minimum weight using OASIS was presented.

In this paper, hydrodynamic performance of FSRU which is designed to operate in North America East Coast assessed. In order to estimate the dynamic performance, the numerical analysis is carried out based on a time domain simulation program to solve the coupled dynamics for floater and mooring lines which is as well known program as DNV SESAM package. The target operating area is East coast of North America and the model test was carried out based on the meta-ocean data of the area. The mooring analysis is only considered wave without other environment condition at this time. The results of the numerical analysis show the under-estimated results at the higher wave height condition. But the tendency is very similar. Also, the motion response show good agreement compared with model test.