• Title/Summary/Keyword: zirconia filler

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AN EXPERIMENTAL STUDY OF THE EFFECT OF ALUMINA AND ZIRCONIA ON MECHANICAL PROPERTIES OF DENTAL CORE PORCELAIN (Alumina와 zirconia가 치과용 코아 도재의 물리적 성질에 미치는 영향에 관한 실험적 연구)

  • Shin Hyeon-Soo;Lee Sang-Jin;Lee Keun-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.31 no.3
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    • pp.317-349
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    • 1993
  • This study investigated the effect of filler particle size and weight% on mechanical properties of dental core porcelain. In alumina, variation in particle size and weight% and in zirconia, variation in weight%, all specimens were tested three-point bending strength, transmittance, thermal expansion coefficient, porosity and shrinkage and observed with SEM and analysed with X-ray diffractometer. In order to develop shrink-free porcelain, after firing alumina only, glass wasinfiltrated. And aluminum was added to alumina with the expanding character of aluminum oxidize into alumina, and was followed by second firing of glass infiltration procedure. Then mechanical properties were observed. The results of this study were obtained as follows. 1. The bending strength of zirconia was higher than that of alumina, and $5{\mu}m$ alumina had highest strength in variation of particle size of alumina. Except for $5{\mu}m$ alumina, increased with weight%, bending strength increased up to 80% and decreased at 90%. In case of glass infiltration, bending strength was slight higher than 80% and 90% of $5{\mu}m$ alumina. 2. Transmittance increased with increase of shrinkage, decrease of porosity, and with increase of filler size and had no direct correlation with weight%. 3. Thermal expansion coefficient of alumina group was $7.42\sim8.64\times10^{-6}/^{\circ}C$ and that of zirconia group was $9.83\sim12.11\times10^{-6}/^{\circ}C$ and the latter was higher than the former. 4. In x-ray diffraction analysis, alumina group and zirconia group increased $Al_2O_3$ peak and $t-ZrO_2$ peak with increase of weight%. The second phase(cristobalite peak) was observed in zirconia 40% group. 5. Porosity of zirconia was lower than that of alumina and $5{\mu}m$ alumina group had many pores with SEM. In case of low filler content, fracture occurred in glass and high filler content, in glass and filler. In case of aluminum addition to alumina, small oxidised aluminum was observed. 6. Zirconia group had high shrinkage than alumina group, and mixed group of alumina group had high shrinkage. In case of glass infiltration, shrinkage decreased and aluminum addition to alumina group was almost shrink-free.

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Analysis of Mechanical and Thermal Properties of Epoxy Complex using Zirconia Supported Halloysite Nanotubes as Filler (지르코니아를 담지한 할로이사이트 나노튜브를 충진재로 이용한 에폭시 복합체의 기계적 열적 특성 분석)

  • Kim, Moon-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.461-466
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    • 2022
  • Epoxy resins are widely used in various industrial fields. However, they suffer from brittleness, an issue that must be addressed for further applications. To solve this problem, additional fillers are needed to improve the mechanical and thermal properties of the resins; zirconia is one such filler. However, it has been reported that aggregation may occur in the epoxy composites as the amount of zirconia increases, preventing enhancement of the mechanical strength of the epoxy composites. Herein, to reduce the aggregation, zirconia was well dispersed on halloysite nanotubes (HNTs), which have high thermal and mechanical strength, by a conventional wet impregnation method using zirconyl chloride octahydrate as a precursor. The mechanical and thermal strengths of the epoxy composites with The zirconia impregnated HNTs (Zr/HNT) were investigated. Zr/HNT were characterized by Scanning electron microscope (SEM), transmittance electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy. The thermal strength of the epoxy composites was studied by thermomechanical analysis (TMA) and the mechanical strength of the epoxy composites (flexural strength) was studied by using a universal testing machine (UTM). The mechanical and thermal strengths of the epoxy complex with Zr/HNT were improved compared to those of the epoxy complex with HNT, and also increased as the content of Zr/HNT increased.

Effect of agglomerated zirconia-toughened mullite on the mechanical properties of giant cane fiber mat epoxy laminated composites

  • Sahu, Pruthwiraj;Parida, Sambit Kumar;Mantry, Sisir
    • Structural Engineering and Mechanics
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    • v.70 no.2
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    • pp.233-243
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    • 2019
  • This paper depicts the development and characterizations of laminated composites made with cellulosic giant cane (Arundinaria gigantea) fiber mats and epoxy resin. Zirconia-toughened mullite (ZTM) is used as a filler material in the laminated composite which was prepared from sillimanite through plasma processing technique. The mechanical characterizations of this composite have been carried out as per ASTM standards to evaluate its usability as a structural material. The effects of varying weight percentages of the filler and two different fiber orientations namely, angle-ply [$+45^{\circ}/-45^{\circ}/+45^{\circ}$] and balanced cross-ply [$0^{\circ}/90^{\circ}/0^{\circ}$] on the physical and mechanical properties such as density, microhardness, impact strength, tensile strength and interlaminar shear strength of the layered composite specimens have been investigated. The study indicates that the inclusion of zirconia-toughened mullite in the composite laminate as filler improves its mechanical properties. Moreover, the use of giant cane fiber mat in the laminate is more eco-friendly than the synthetic fibers. This research also helps in generating additional data to enrich the repository of natural fiber reinforced laminated composites.

Electrical and Thermal Characterization of Organic Varnish Filled with ZrO2 Nano Filler Used in Electrical Machines

  • Selvaraj, D. Edison;Vijayaraj, R.;Sugumaran, C. Pugazhendhi
    • Journal of Electrical Engineering and Technology
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    • v.10 no.4
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    • pp.1700-1711
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    • 2015
  • In the last decade it has been witnessed significant developments in the area of nano particles and nano scale fillers on electrical, thermal, and mechanical properties of polymeric materials such as resins, varnishes, enamel and bakelites. The electric and thermal properties were more important in the electrical equipments for both steady state and transient state conditions. This paper deals with the characterization of the electric and thermal properties of the pure varnish and zirconia (ZrO2) filler mixed varnish. The electric properties such as dielectric loss (tan δ), dielectric constant (ε), dielectric strength and partial discharge voltage were analyzed and detailed for different samples. It was observed that zirconia nano filler mixed varnish has the superior dielectric and thermal properties when compared to those of standard varnish. It has shown that at power frequency the 1wt% nano composite sample has the higher permittivity value when compared to other samples. It has been examined that the 1wt% sample was having higher inception and extinction voltages when compared to other samples. It has been observed that 1wt% sample has higher dielectric strength when compared with other samples. There has been an improvement of thermal property by adding few weight percent of zirconia nano fillers. There was not much variation in glass transition among the nano mixed composites. The weight loss was improved at 1wt% of the zirconia nano fillers.

A Study on the Hardening Behavior and Metal-Mold Reaction in Dental Investment Materials for Titanium Castings (티타늄합금 주조용 치과매몰재의 조성에 따른 경화거동 및 용탕반응성에 관한 연구)

  • Jeong, Kuk-Jin;Yeo, In-Dong;Shim, Kwang-Bo
    • Journal of Korea Foundry Society
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    • v.19 no.5
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    • pp.419-426
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    • 1999
  • Hardening behavior and metal-mold reaction of phosphate bonded investments for titanium and titanium alloys were investigated. Alumina and $Y_2O_3-stabilized$ zirconia, which are thermodynamically more stable than Titania, were used as major filler materials. $NH_4H_2PO_4$ was used as binder, and MgO was used as hardening acceleration material. A different composition ratio of binder and hardening acceleration material had effected on general hardening behavior and castings. And adding $YO_3-stabilized$ zirconia to alumina, metal-mold reaction characteristics for castings was evaluated. Considering working conditions and effects on castings, the best composition ratio conditions were both 10:10 and 12:8($NH_4H_2PO_4vs.\;MgO$). On the other hand, increasing the contents of $Y_2O_3-stabilized$ zirconia for filler material, metal-mold reaction layer of titanium castings was greatly decreased.

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Change of Dispersibility and Refractive Index of Zirconia Suspension Depending on Alkali Treatment Time (염기처리시간에 따른 지르코니아 현탁액의 분산성과 굴절율 변화)

  • Jo, Choong Hee;Ham, Dong Seok;Lee, Jae Heung;Ryu, Juwhan;Lee, Kee-Yoon;Cho, Seong Keun
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.1-7
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    • 2017
  • Zirconia nanoparticles were widely used as filler in order to get high refractive index layer. However, dispersion of nanoparticles is difficult due to their agglomeration in solvent. In this study, the dispersibility of the zirconia suspension is promoted by controlling the steric hindrance and electrostatic interactions through the adsorption of PEI according to alkali treatment time. Also, to induce improved dispersibility on suspension, we changed the dispersion conditions variously and fabricated an ink formulation method for the coating layer. Zirconia suspension was characterized by dynamic light scattering (DLS), Zeta potential measurement, Transmission Electron Microscope (TEM) and FT-IR. We were able to confirm that good dispersion of zirconia suspension by alkali treatment and PEI led to high refractive index.

In vitro wear behavior between enamel cusp and three aesthetic restorative materials: Zirconia, porcelain, and composite resin

  • Jang, Yong-Seok;Nguyen, Thuy-Duong Thi;Ko, Young-Han;Lee, Dae-Woo;Baik, Byeong Ju;Lee, Min-Ho;Bae, Tae-Sung
    • The Journal of Advanced Prosthodontics
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    • v.11 no.1
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    • pp.7-15
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    • 2019
  • PURPOSE. The aim of this study was to identify the effects of three aesthetic restorative materials on the wear between tooth and restoration by a pin-on-disk manner. MATERIALS AND METHODS. Six aesthetic restorative materials were used to prepare disk specimens for wear test, which were Lava Zirconia as zirconia group, Vintage MP and Cerabien ZR as veneering porcelain group, Gradia Direct microhybrid composite containing prepolymerized fillers, Filtek Z250 microhybrid composite containing zirconia glass and colloidal silica particles, and Filtek Z350 nanocomposite as composite resin group. Vertical loss of the worn cusp, change of the surface roughness of the restoration materials, and the surface topography were investigated after wear test under 9.8-N contact load. RESULTS. The porcelain groups (Vintage MP and Cerabien ZR) caused the largest vertical loss of teeth when compared with those of the composite resin and zirconia groups, and Filtek Z250 microhybrid composite results in the second-largest vertical loss of teeth. The surface of Filtek Z350 nanocomposite was deeply worn out, but visible wear on the surface of the zirconia and Gradia Direct microhybrid composite was not observed. When the zirconia surface was roughened by sand-blasting, vertical loss of teeth considerably increased when compared with that in the case of fine polished zirconia. CONCLUSION. It was identified that microhybrid composite resin containing a prepolymerized filler and zirconia with reduced surface roughness by polishing were the most desirable restorative materials among the tested materials to prevent the two-body wear between aesthetic restorative material and tooth.

A STUDY ON THE MECHANICAL PROPERTIES OF EXPERIMENTAL, COMPOSITES CONTAINING ZIRCONIA FILLER (지르코니아 필러를 첨가한 복합레진의 기계적 성질에 관한 연구)

  • Rew, Kyung-Hee;Choi, Ho-Young;Choi, Kyoung-Kyu;Park, Sang-Jin
    • Restorative Dentistry and Endodontics
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    • v.25 no.3
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    • pp.421-434
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    • 2000
  • The purpose of this study was to evaluate the influences of incorporation of zirconium-silicate on diametral tensile strength, shear bond strength to the enamel, and depth of cure of 7 experimental composites. One group contained no filler(group 1 or control group), and the other 6 composites contain 75% filler in which zirconium-silicate(Zr-Si) were 0%, 2%, 4%, 6%, 8%, 10% with reduced contents of silica filler, respectively. Both of fillers were treated with 1% silane (${\gamma}$-methacryloxypropyltrimethoxy silane). Light curable monomers were prepared by mixing Bis-GMA and TEGDMA with 3:1 ratio and adding camphoroquinone(CQ) 0.6% with tertiary amine 0.3%. Diametral tensile strengths of specimens with $3mm{\times}6mm$ were measured with Instron (No.4467, USA) with 1mm/min crosshead speed. Shear bond strengths of composites which bonded to bovine enamel etched with 37% phosphoric acid were measured at Instron Testing Machine with as same speed as in diametral tensile strengths. Depth of cure were measured by a method that composite was filled in cylinder mold, illuminated at one side. and uncured composite was removed with acetone, and the residual thickness of composite was measured. Following results were obtained ; 1. Composites containing 0%, 2%, or 4% zirconium-silicate filler(group 2, 3 and 4) showed the statistically higher diametral tensile strength than the others. (p<0.05) 2. Increase of zirconium-silicate filler contents reduced the diametral tensile strength of experimental composites. ($r^2$=0.8721, p=0.0002) 3. Increase of zirconium-silicate filler contents did not affect the shear bond strength of experimental composites. ($r^2$=0.2815, p=0.4067) 4. Increase of zirconium-silicate filler contents reduced significantly the depth of cure of experimental composites. ($r^2$=0.9700, p<0.0001) These results mean that the mechanical properties of composites could not be improved by incorporation of small amount of zirconium-silicate filler. Also, the increased contents of zirconium-silicates fillers was found to reduce the diametral tensile strength and depth of cure.

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Microwave Application to the Vulcanization of Rubber Compound -(I) The Heating Characteristics of While Carbon by Microwave- (마이크로파를 응용한 Rubber Compound의 가황 - (I) 마이크로파에 의한 White Carbon의 가열특성 -)

  • Park, C.Y.;Kim, J.K.;Min, S.K.
    • Elastomers and Composites
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    • v.32 no.5
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    • pp.318-324
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    • 1997
  • Since the rigid and continuous networks of high-purity silica(white carbon) were relatively transparent to microwaves, high purity silica coupled with microwaves using a zirconia susceptor at room temperature and it was then heated to its melting temperature. The low-purity silica, contained small amount of impurities, yielded greater microwave absorption owing to easy motion of the interstitial alkali ions and it was then heated to its melting temperature. X-ray diffraction patterns of the low-purity silica were broader than those of the high-purity silica due to higher concentration of non-bridging bond and more deformed random network structure. In the vulcanization process of whitened or coloured rubber compound which is employing low-purity silica(white carbon) as a reinforcing filler, vulcanizate could be obtained effectively by microwave heating energy.

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Preparation of Transparent Organic-Inorganic Hybrid Hard Coating Films and Physical Properties by the Content of SiO2 or ZrO2 in Their Films (투명 유-무기 하이브리드 하드코팅 필름 제조 및 SiO2 또는 ZrO2함량에 따른 필름의 물성)

  • Seol, Hyun Tae;Na, Ho Seong;Kwon, Dong Joo;Kim, Jung Sup;Kim, Dae Sung
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.12-18
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    • 2017
  • Transparent organic-inorganic hybrid hard coating films were prepared by the addition of $SiO_2$ or $ZrO_2$, as an inorganic filler to improve the hardness property, filler was highly dispersed in the acrylic resin. To improve the compatibility in the acrylic resin, $SiO_2$ or $ZrO_2$ is surface-modified using various silanes with variation of the modification time and silane content. Depending on the content and kind of the modified inorganic oxide, transparent modified inorganic sols were formulated in acryl resin. Then, the sols were bar coated and cured on PET films to investigate the optical and mechanical properties. The optimized film, which has a modified $ZrO_2$ content of 4 wt% markedly improved in terms of the hardness, haze, and transparency as compared to neat acrylate resin and acrylate resin containing modified $SiO_2$ content of 8 wt%. Meanwhile, the low transparency and high haze of these films slowly appeared at $SiO_2$ content above 10 wt% and $ZrO_2$ content of 5 wt%, but the hardness values were maintained at 2H and 3H, respectively, in comparison with the HB of neat acrylate resin.