• Title/Summary/Keyword: zero cement

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Shrinkage and crack characteristics of filling materials for precast member joint under various restraint conditions

  • Lim, Dong-Kyu;Choi, Myoung-Sung
    • Advances in concrete construction
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    • v.14 no.2
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    • pp.139-151
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    • 2022
  • Filling materials poured into precast member joint are subjected to restraint stress by the precast member and joint reinforcement. The induced stress will likely cause cracks at early ages and performance degradation of the entire structure. To prevent these issues and design reasonable joints, it is very important to analyze and evaluate the restrained shrinkage cracks of filling materials at various restraint conditions. In this study, a new time zero-that defines the shrinkage development time of a filling material-is proposed to calculate the accurate amount of shrinkage. The tensile stresses and strengths at different ages were compared through the ring test (AASHTO PP34) to evaluate the crack potential of the restrained filling materials at various restraint conditions. The mixture which contained an expansive additive and a shrinkage reducing agent exhibited high resistance to shrinkage cracking owing to the high-drying shrinkage compensation effect. The high-performance, fiber-reinforced cement composite, and ultra-high-performance, fiber-reinforced cement composite yielded very high resistance to shrinkage and cracking owing to the pull-out property of steel fibers. To this end, multiple nonlinear regression analyses were conducted based on the test results. Accordingly, a modified tensile stress equation that considered both the geometric shape of the specimen and the intrinsic properties of the material is proposed.

Zero-Crack Construction on the Fundamental Mass Concrete Using Double Bubble Sheets and Applying Low Heat Mixture (저발열 배합 및 이중버블시트에 의한 기초 매트 매스 콘크리트의 무균열 시공)

  • Park, Yong-Kyu;Song, Sung-Bin;Baek, Byung-Hoon;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.11a
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    • pp.5-8
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    • 2006
  • This study investigates the field application, Songdo the # 1st WORLD, on zero-crack construction of the fundamental mass concrete using double bubble sheets and applying low heat mixture. Experimental results of hydration heat analysis showed that crack modulus of concrete incorporating 20% of blast furnace slag cement was 1.0 in 120 hours, representing 50% probability of crack occurrence, thus requiring additional measures. As for a curing method, a specimen insulating two layers of vinyl chloride+double bubble sheets exhibited only $16.5^{\circ}C$ difference between upper and lower sections, and it also showed favorable workability as well as competitive economic side. Therefore it was determined to use it for curing method in this field. For the curing results of practical field, using 2 layers of vinyl chloride+double bubble sheets and applying low heat mixture on the fundamental mass concrete in 3A residential building exhibited less than only $15^{\circ}C$ difference between surface and center section of that in 5 days elapse and less than $20^{\circ}C$ in 9 days. This means that the crack by hydration heat was prevented, and other fields structures also resisted the plastic shrinkage by insulating the vinyl, sinking crack by second temping, even drying shrinkage by the mixture of low unit water. Therefore the crack on the placement has not been found so far, since the construction was started before 6 month.

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An evaluation of the effectiveness of the Behaviour Based Safety Initiative card system at a cement manufacturing company in Zimbabwe

  • Nunu, Wilfred N.;Kativhu, Tendai;Moyo, Phakamani
    • Safety and Health at Work
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    • v.9 no.3
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    • pp.308-313
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    • 2018
  • Background: A behavior-based safety initiative card-issuing system was introduced at a cement-manufacturing company in Zimbabwe in 2008 to try and curb accident occurrence. The purpose of this study was to evaluate the effectiveness of the Behaviour Based Safety Initiative card system as a tool used for reducing accident frequencies. Methods: A mixed-method approach that involving administering piloted questionnaires to 40 out of 244 randomly selected employees, making observations, and reviewing secondary data were done to collect data from different sources in the organization in 2013. A paired t-test was conducted to test whether there was significant difference in accident occurrence before and after the implementation of the BBSI. Scatterplots were also used to establish the correlation between the issuance of cards and the accident and injury occurrence. Results: The findings suggest that the introduction of the card system brought a significant decrease in accident and injury occurrence. A negative correlation between card issuance and accident occurrence was observed, i.e., the greater the number of cards issued, the fewer the number of accidents. It was also noted that the card system positively influenced the mindset of workers towards safe work practices. Conclusion: The card system had an influence on the reduction of accidents and injuries. The organization should leverage on issuing more cards to further reduce the number of accidents and injuries to zero.

2-D meso-scale complex fracture modeling of concrete with embedded cohesive elements

  • Shen, Mingyan;Shi, Zheng;Zhao, Chao;Zhong, Xingu;Liu, Bo;Shu, Xiaojuan
    • Computers and Concrete
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    • v.24 no.3
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    • pp.207-222
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    • 2019
  • This paper has presented an effective and accurate meso-scale finite element model for simulating the fracture process of concrete under compression-shear loading. In the proposed model, concrete is parted into four important phases: aggregates, cement matrix, interfacial transition zone (ITZ), and the initial defects. Aggregate particles were modelled as randomly distributed polygons with a varying size according to the sieve curve developed by Fuller and Thompson. With regard to initial defects, only voids are considered. Cohesive elements with zero thickness are inserted into the initial mesh of cement matrix and along the interface between aggregate and cement matrix to simulate the cracking process of concrete. The constitutive model provided by ABAQUS is modified based on Wang's experiment and used to describe the failure behaviour of cohesive elements. User defined programs for aggregate delivery, cohesive element insertion and modified facture constitutive model are developed based on Python language, and embedded into the commercial FEM package ABAQUS. The effectiveness and accuracy of the proposed model are firstly identified by comparing the numerical results with the experimental ones, and then it is used to investigate the effect of meso-structure on the macro behavior of concrete. The shear strength of concrete under different pressures is also involved in this study, which could provide a reference for the macroscopic simulation of concrete component under shear force.

Ductility of High-Strength Lightweight Concrete Members under Reversed Cyclic Loading (반복하중하에서의 초고강도 경량콘크리트의 연성)

  • ;;Ghosh, S. K.
    • Proceedings of the Korea Concrete Institute Conference
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    • 1991.04a
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    • pp.54-59
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    • 1991
  • This experimental investigation was aimed at gathering information on the flexural properties, including ductility, of high-strength lightweight concrete members(concrete with a dry unit weight of approximately 1.85t/$\textrm{m}^3$ and with compressive strength approaching 630kg/$\textrm{cm}^2$ at 56days) under reversed cyclic loading. Two sets of six specimens each were manufactured using lightweght aggregate concrete having compressive strength of 350kg/$\textrm{cm}^2$ at 28days and 630kg/$\textrm{cm}^2$ at 56days. The test variables were the concrete strength, the amount of longitudinal reinforcement, and the spacing of ties. The test results, including hysteretic load-deflection curves, for the specimens representing columns under zero axial load are reported in this paper.

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Engineering properties of mortar with the variation of blast furnace slag from different production areas (고로슬래그 미분말의 산지별 치환율 변화에 따른 모르타르의 공학적 특성)

  • Park, Jae-Yong;Zhao, Yang;Jung, Sang-Woon;Jo, Man-Ki;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.206-207
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    • 2014
  • Blast furnace slag is one kind of industrial by-product and was utilized with recycled fine aggregates for the manufacture of zero cement mortar. As the blast furnace slag was from different areas, the strength of the specimen using blast furnace slag showed different performances. In this study, blast furnace slag generated in different areas in Korea has been chosen, fundamental performances of the blast furnace slag blended mortar has been tested to evaluate the quality of the blast furnace slag. Results showed that difference for flowability is limited. As the alkali activation of the blast furnace slag, the compressive strength showed different results. The flexural strength showed little difference when the aggregates and types of blast furnace slag changed.

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Effect of Alkaline Activator and Curing Condition on the Compressive Strength of Cementless Fly Ash Based Alkali-Activated Mortar (시멘트를 사용(使用)하지 않은 플라이애시 알칼리 활성(活性) 모르타르의 압축강도(壓縮强度)에 미치는 알칼리 활성제(活性劑) 및 양생조건(養生條件)의 영향(影響))

  • Kang, Hyun-Jin;Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Kim, Sung-Wook;Lee, Jang-Hwa
    • Resources Recycling
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    • v.18 no.2
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    • pp.39-50
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    • 2009
  • Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of fly ash, a by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the source of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effective in the reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in order to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

Effects of Numerical Modeling on Concrete Heterogeneity (콘크리트 비균질성에 대한 수치모델의 영향)

  • Rhee, In-Kyu;Kim, Woo
    • Journal of the Korea Concrete Institute
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    • v.18 no.2 s.92
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    • pp.189-198
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    • 2006
  • The composition of most engineering materials is heterogeneous at some degree. It is simply a question of scale at which the level of heterogeneity becomes apparent. In the case of cementitious granular materials such as concrete the heterogeneity appears at the mesoscale where it is comprised of aggregate particles, a hardened cement paste and voids. Since it is difficult to consider each separate particle in the topological description explicitly, numerical models of the meso-structure are normally confined to two-phase matrix particle composites in which only the larger inclusions are accounted for. 2-D and 3-D concrete blocks(Representative Volume Element, RVE) are used to simulating heterogeneous concrete meso-structures in the form of aggregates in the hardened mortar with nearly zero-thickness linear or planar interfaces. The numerical sensitivity of these meso-structures are Investigated with respect to the different morphologies of heterogeneity and the different level of coupling constant among fracture mode I, II and III. In addition, a numerically homogenized concrete block in 3-D using Hashin-Shtrikman variational bounds provides an evidence of the effective cracking paths which are quite different with those of heterogenous concrete block. However, their average force-displacement relationship show a pretty close match each other.

Temperature Patterns in Concrete Pavements at Very Early Ages (콘크리트 도로 포장의 초기 온도 분포 분석)

  • Kim, Seong-Min;Nam, Jeong-Hee
    • International Journal of Highway Engineering
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    • v.7 no.3 s.25
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    • pp.79-91
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    • 2005
  • The temperature patterns in Portland cement concrete (PCC) pavements were measured and comprehensively analyzed from the beginning of the concrete placement based on the temperature measurement technique developed using innovative and inexpensive temperature measurement sensors. The temperature measurements in PCC pavements were taken at several different locations forvarious slab thicknesses. The concrete temperature patterns in the vertical and longitudinal directions of the pavement were analyzed and the effects of the pavement surface reflectivity, shading, and covering on the concrete temperatures were evaluated. The results of this study showed that the significant differences in the maximum concrete temperatures on the placement day were observed according to the concrete placement time. Since the zero-stress temperature is a function of the maximum concrete temperature on the placement day, the placement time would be an important factor that affects the behavior and performance of concrete pavements. The surface conditions of the pavement, such as the surface color, shading, and covering also affected the temperature patterns in PCC pavements significantly.

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Quality Properties of Mortar Using the Recycled Fine Aggregates and Fly Ash Depending on Mixing Factors (순환잔골재와 플라이애시를 사용하는 모르터의 배합요인 변화에 따른 품질특성)

  • Han, Cheon-Goo;Son, Seok-Heon;Park, Kyung-Taek
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.99-105
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    • 2010
  • This study analyzed the effects of changes in mixing factors of zero-cement mortar that only used recycled fine aggregates and fly-ash on quality of mortar, and the results are as follows. To describe the property of fresh mortar, as mix proportion and flow of mortar increased, W/B was highly selected and air content decreased. To describe compressive strength according to age as the property of hardened mortar, it was revealed that the strength did not strength until the 14 day, but strength of about 1 ~ 2 MPa strength during the 14 day through 28 day, and almost similar strength after 28 day. Also, compressive strength according to changes in mix proportion, flow and B/W was generally similar. Summarizing the above experimental results, in case of mortar that used recycled fine aggregates and fly-ash, it secured the strength for the use of landfill even though not for structural use. Especially, poor mix proved to be more useful than rich mix.

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