• Title/Summary/Keyword: yield conditions

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TRIZ-based Improvement of Glass Thermal Deformation in OLED Deposition Process (트리즈 기반 OLED 증착 공정의 글래스 열 변형 개선)

  • Lee, Woo-Sung;Choi, Jin Young
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.1
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    • pp.114-123
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    • 2017
  • The global small and mid-sized display market is changing from thin film transistor-liquid crystal display to organic light emitting diode (OLED). Reflecting these market conditions, the domestic and overseas display panel industry is making great effort to innovate OLED technology and incease productivity. However, current OLED production technology has not been able to satisfy the quality requirement levels by customers, as the market demand for OLED is becoming more and more diversified. In addition, as OLED panel production technology levels to satisfy customers' requirement become higher, product quality problems are persistently generated in OLED deposition process. These problems not only decrease the production yield but also cause a second problem of deteriorating productivity. Based on these observations, in this study, we suggest TRIZ-based improvement of defects caused by glass pixel position deformation, which is one of quality deterioration problems in small and medium OLED deposition process. Specifically, we derive various factors affecting the glass pixel position shift by using cause and effect diagram and identify radical reasons by using XY-matrix. As a result, it is confirmed that glass heat distortion due to the high temperature of the OLED deposition process is the most influential factor in the glass pixel position shift. In order to solve the identified factors, we analyzed the cause and mechanism of glass thermal deformation. We suggest an efficient method to minimize glass thermal deformation by applying the improvement plan of facilities using contradiction matrix in TRIZ. We show that the suggested method can decrease the glass temperature change by about 23% through an experiment.

Symptoms of Virus Infected Oyster Mushrooms, Pleurotus florida (느타리 Virus의 이병균주(罹病菌株)의 병징(病徵))

  • Go, Seung-Joo;Cha, Dong-Yuel;Wessels, J.G.H.
    • The Korean Journal of Mycology
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    • v.20 no.3
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    • pp.229-233
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    • 1992
  • Although there were differences depending on strains and environmental conditions, virus infected oyster mushroom, Pleurotus florida showed slow growth on sawdust and rice straw substrates. Many harmful microorganisms occurred on the cultural bed of virus infected isolates. Pinhead formed too densely or too rarely sometimes. Stipes of the mushrooms were long slightly bent with small cap. The virus infected mushrooms formed branch on their stipes. The first pinheading days of the infeeted mushroom were later than that of healthy culture. The loss of fruit body yield was about 30% compared with that of virus free culture. Spores which contaminated by viruses damaged more seriously than the other source. The authors would like to call these symptoms as a new disease in oyster mushroom culture in the world.

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Explosion Bulge Test Underwater of 800MPa Grade Pre-heat Free Welding Plate (800MPa급 무예열 용접 판재의 수중 폭파변형시험)

  • Park, Tae-Won;Song, Young-Beum;Kim, Jin-Young;Yang, Sung-Ho;Park, Chul-Gyu;Seo, Jun-Suck;Kim, Hee-Jin
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.63-69
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    • 2010
  • The pre-heat free consumables for GMAW, SAW and FCAW processes that matche with the Cu-bearing PFS-700 steel which has yield strength over 700MPa were developed and evaluated to see the suitability in military such as submarine and battle ship. Explosion Bulge Test underwater was developed and applied to see the reliability of welded structure. All welding was conducted without pre-heat before welding, the interpass temperature was below $150^{\circ}C$ for all welding conditions. Tensile strength for the weld metal in GMAW, SAW and FCAW process is 887MPa, 875MPa and 813MPa, respectively, these values are similar to the base metal of PFS-700 steel of 838MPa. EBT results in GMAW, SAW and FCAW show 14.0%, 14.02% and 15.9% reduction of thickness without generation of crack, respectively and stand-off distance was set up properly to have over 14.0% reduction of thickness. Through EBT results, the developed new consumables are applicable to the weapon systems such as submarine and battle ship.

Utilization of Pinus rigida as Pulpwood for Newsprint Manufacture - Removal of Pitch Substances in Pinus rigida Chips by the Pretreatment of Sulfonation - (신문용지(新聞用紙) 생산용(生産用) 원목(原木)으로의 리기다소나무 이용(利用) - 술폰화(化) 전(前) 처리(處理)에 의한 리기다소나무의 pitch 제거(除去) -)

  • Paik, Ki-Hyon;Lee, Seon-Young;Kang, Chin-Ha
    • Journal of the Korean Wood Science and Technology
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    • v.19 no.2
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    • pp.56-64
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    • 1991
  • The destructed chips(Pinus rigida Mill) were sulfonated under different conditions and defiberated. The yields and strengths of pulp, fatty acid and resin acid in sulfonated chips were determined. The results of this work were as follows: 1) A sulfonation caused a yield reduction to 97.9~88.2% at single stage. and to 94.9~88.2% at two stage pretreatment. The pulp yields were rapidly draped with increasing cooking temperature from $130^{\circ}C$ to $150^{\circ}C$ 2) Pulp strengths were improved with iacreasing cooking temperature. A sulfonation with 5% $Na_2SO_3$/NaOH(8/2) at single stage and 2% NaOH-5% $Na_2SO_3$ at two stage were most effective and gave the best combination of strength properteis. 3) Fatty acid esters in chips were mostly consisted of palmitic and olleic acid. During a sulfonation the former increased extensively, and the latter was lost with increase of cooking times. The amount of pimaric type in the chips was relatively decreased by the pretreatnent and abietic-type increased. But the changes between two resin acid types were insignificant. 4) The effciency of pitch removal was dependant upon cooking liquor pH. To remove sufficiently the resinous substance, the chips must be sulfonated at over pH 12. Therefore, taking account of pitch removel, two stage sulfonation is considered suitable as reinforcement pulp for newsprint manufacture from pitch pine chips : 2% NaOH($60^{\circ}C$ 1 hr) at first stage and 5% $Na_2SO_3$ ($130^{\circ}C$, 1hr) at secund stage.

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Effect of Nitrogen-Load Condition on Hydrogen Production and Bacterial Community in Continuous Anaerobic Hydrogen Fermentation Process

  • Kawagoshi, Yasunori;Nakao, Masaharu;Hino, Naoe;Iwasa, Tomonori;Furukawa, Kenji
    • Journal of Wetlands Research
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    • v.9 no.1
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    • pp.123-131
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    • 2007
  • Effect of nitrogen-load condition on hydrogen ($H_2$) production and bacterial community in a continuous anaerobic hydrogen fermentation were investigated. The slight $H_2$ production on extremely low nitrogen-load condition (C/N ratio: 180) at the start-up period. The highest $H_2$ production was obtained when the C/N ratio was 36, the $H_2$ production yield ($mol-H_2/mol-glucose$) reached to 1.7, and it was indicated that Clostridium pasteurianum mainly contributed to the $H_2$ production. The $H_2$ production was decreased on both the lower (C/N: 72) and higher (C/N: 18) nitrogen-load conditions. The excess nitrogen-load was not always suitable for the hydrogen production. The fluctuation of $H_2$ production seemed to be caused by a change in the bacterial community according to the nitrogen-load condition, while a recovery of $H_2$ productivity was possible by a control of nitrogen-load condition through the bacterial community change. When the nitrogen-load condition was not suitable for hydrogen production, the lactic acid concentration was increased and also lactic acid bacteria were definitely detected, which suggested that the competition between hydrogen fermentator and lactic acid producer was occurred. These results demonstrated that the nitrogen-load condition affect on the $H_2$ productivity through the change of bacterial community in anaerobic hydrogen fermentation.

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Anti-oxidative Capacity Analysis of Water-Soluble Substances According to Varieties and Maturity Stages in Mulberry Leaves and Fruits (뽕나무 품종별.시기별 뽕잎과 오디의 항산화능 분석)

  • Kim Hyun-Bok
    • Journal of Sericultural and Entomological Science
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    • v.47 no.2
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    • pp.62-67
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    • 2005
  • Much attention has been focused on the activity of the natural antioxidants present in fruits and vegetables, because potentially these components may reduce the level of oxidative stress. Especially, mulberry leaves containing many natural components are considerable resource far natural antioxidants. The antioxidant capacity of mulberry leaves was investigated with minilum L-100 device and ARAW-KIT (anti-radical ability of water-soluble substance), in comparison to the ascorbic acid. The appropriate conditions for pre-treatments of mulberry leaves were 80% MeOH, 30 sec. vortex mixing. The antioxidant capacity of 16 varieties was 3303.4 nmol (ascorbic acid equivalents) at opening stage of five leaves in spring. The highest stage of antioxidant capacity (3708.0 nmol) and yield rate was just before the coloration stare with anthocyanin in fruits, whereas the lowest stage was middle of June (2231.6 nmol) and about two months growing stage after summer pruning (2064.6 nmol). But after summer pruning, the antioxidant capacity of mulberry.

Preservation of Acid Treated Bivoltine Eggs in Silkworm Bombyx mori L.

  • Rajanna, K. L.;Raju, P.Jayarama;Prabhakar, C.J.;Kamble, C.K.
    • International Journal of Industrial Entomology and Biomaterials
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    • v.17 no.2
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    • pp.165-168
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    • 2008
  • The hybrid ($CSR2{\times}CSR4$) eggs treated with acid were taken up for the study with an objective to develop long-term preservation schedule. The hybrid eggs obtained with two mating duration (3 h and 6 h) and oviposition period (6 h and 24 h) with two age groups of eggs (24 h and 36 h) were treated with Hydrochloric acid. These eggs were subjected to preservation at $5^{\circ}C$ in single step refrigeration and at $5^{\circ}C$ and $2.5^{\circ}C$ under double step refrigeration from $10{\sim}120$ days. These eggs were released from the cold storage as per the specified durations and incubated at standard conditions and allowed 2 h for hatching at 450 lux light. Hatchability was found to be significantly higher or on par with the control in three treatments (T1, T2 and T4) where the eggs are preserved continuously at $5^{\circ}C$ up to 30 days. However under double step refrigeration, hatching was not significantly affected in 20+60 day's combination of T1 treatment up to 80 days. Bioassay studies of the promising treatment i.e.. T1 with (20+60) days indicated that early stage loss and cocoon yield was found to be on par with the control. Hence this treatment was recommended for preservation of acid treated new bivoltine hybrid layings. Details of the hatchability and rearing performance of long term preservation of acid treated eggs are discussed.

Effect of SiO2 on yield and phenolic profile of Tartary buckwheat

  • Park, Jong In;Kalam, Azad Obyedul;Germ, Mateja;Kreft, Ivan;Park, Cheol Ho
    • Proceedings of the Plant Resources Society of Korea Conference
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    • 2018.10a
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    • pp.132-132
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    • 2018
  • The aim of this study was to enhance the Tartary buckwheat growth and phenolic profile by the application of $SiO_2$ on potsin the glasshouse. The liquid of $SiO_2$ were applied at three times after three weeks of sowing at ten days interval. The doses of the $SiO_2$ was low (2.5 ml/5 L water), high (10 ml in 5 L water) and control experiment was done without $SiO_2$. In this study, it is clearly shown that high dose of $SiO_2$ increased the buckwheat plant growth including, plant height, leaf length and width, stem diameter, fresh weight and number of seed per plant compared to control treatment. In the same way, the total phenolic compound (1421 mg/100 g), total flavonoid (35.1 mg/100g), rutin (3,130 mg/100g) and DPPH (82%) in plant were also increased high dose of $SiO_2$ compared to control (1,175 mg/100g, 31.9mg/100g, 860 mg/100g, 59%, respectively). Moreover, higher phenolic compound (1,421 mg/100g) and DPPH (82%) was observed in plant compared to seed (196 mg/100mg, 72 %, respectively). In the contrary, total flavonoid (36.2 mg/100g) and rutin (1,400 mg/100g) was higher in buckwheat seed compared to plant (35.1 mg/100g, 3,130 mg/100g, respectively). Finally, it is concluded that higher dose of $SiO_2$ enhance buckwheat growth and phenolic profile. Further investigation is needed to evaluate the optimum dose of $SiO_2$ according to soil conditions in the field.

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Optimization of Precipitation Process for the Recovery of Lactic Acid (Lactic acid 회수를 위한 침전공정 최적화)

  • Choi, Kook-Hwa;Chang, Yong-Keun;Kim, Jin-Hyun
    • KSBB Journal
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    • v.26 no.1
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    • pp.13-18
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    • 2011
  • In this study, precipitation process was developed for the recovery of the lactic acid from calcium lactate fermentation broth. Calcium lactate yield was improved by decreasing the solubility of calcium lactate through the addition of ethanol (25%, v/v) as a co-precipitant. The optimal lime type, lime concentration, stirrer speed, precipitation time, temperature, and solvent amount for $Ca(LA)_2$ precipitation were CaO, 0.0175 g/mL, 220 rpm, 24 h, $5^{\circ}C$, ethanol 25% (v/v), respectively. Lactic acid was easily and efficiently recovered from precipitated $Ca(LA)_2$ by adding sulfuric acid ($Ca(LA)_2/H_2SO_4$ molar ratio=1:1). In the model solution of organic acids and fermentation broth, the overall yields of recovered lactic acid were 62% and 55%, respectively, under the aforementioned optimal conditions.

Design of Process Management System based on Data Mining and Artificial Modelling for the Etching Process (데이터 마이닝과 지능 모델링에 기반한 에칭공정의 공정관리시스템 설계)

  • Bae, Hyeon;Kim, Sung-shin;Woo, Kwang-Bang
    • Journal of the Korean Institute of Intelligent Systems
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    • v.14 no.4
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    • pp.390-395
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    • 2004
  • A semiconductor manufacturing process is the complicate and dynamic process, and consists of many sub-processes. An etching process is the most important process in the semiconductor fabrication. In this paper, the decision support system based upon data mining and knowledge discovery is an important factor to improve the productivity and yield. The proposed decision support system consists of a neural network model and an inference system based on fuzzy logic Firstly, the product results are predicted by the neural network model constructed by the product patterns that represent the quality of the etching process. And the product patters are classified by expert's knowledge. Finally, the product conditions are estimated by the fuzzy inference system using the rules extracted from the classified patterns. Prediction of product qualities can be linked to each input and process variables. We employ data mining and intelligent techniques to find the best condition of the etching process. The proposed decision support system is efficient and easy to be implemented for the process management based upon expert's knowledge.