• 제목/요약/키워드: welding power source

검색결과 98건 처리시간 0.024초

단락파형제어형 SMAW용 용접전원 개발 및 특성평가 (Short Circuit Waveform Control Type SMAW Welding Power Source Development and Characteristic Evaluation)

  • 양현민;유회수;현승균
    • Journal of Welding and Joining
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    • 제34권3호
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    • pp.40-46
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    • 2016
  • The digital controlled SMA welding power source having the hot start current and short circuit waveform control was developed. The inverter power controller was used an analog circuit and the short circuit waveform controller was developed using a 8-bit MCU. For the evaluation of the developed SMA welding power source it were compared with a domestic welding power sources. Using the high titanium oxide type and low hydrogen type electrodes, the characteristics of hot start and short circuit was evaluated. Developed SMA welding power source shows good start performance. Also, arc stability and low current weldability were improved by the short circuit waveform control.

레이저 키홀 용접의 열원 모델링: Part 1-비드 용접 (Heat Source Modeling of Laser Keyhole Welding: Part 1-Bead Welding)

  • 이재영;이원범;유중돈
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.48-54
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    • 2005
  • Laser keyhole welding is investigated using a three-dimensional Gaussian heat source, and the heat source parameters such as the keyhole depth, welding efficiency and power density distribution factor are determined in a systematic way. For partial penetration, the keyhole depth is same as the penetration and is predicted using the experimental data. The welding efficiency is calculated using the ray-tracing method and the power density distribution factor is determined from the bead shape. Full penetration is classified into the transition, normal and excessive modes depending on the degree of keyhole opening. Thermal analysis of the bead-on-plate welds is conducted using the Gaussian heat source, and the calculated weld geometries show reasonably good agreements with the experimental results.

박판의 고속용접을 위한 펄스MAG 용접전원의 파형제어에 관한 연구 (Current waveform Control of Pulse MAG Welding Power Source for High Speed Welding of Thin Plates)

  • 구헌회;김태진;김준홍;이현우;조상명
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제48권10호
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    • pp.571-578
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    • 1999
  • Current waveform control of pulse MAG welding power source is studied so that welding of thin plates may obtain high speed and improved performance. In this paper, waveform control method is proposed, digital controller using DSP is able to control the current waveform precisely. High speed welding of thin plates using pulse MAG welding method is made possible. Performance test for 1.2mm thin plates is carried out, output waveform and welding performance is analyzed.

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소형 가스용기 레이저 용접부의 열유동 및 변형해석에 관한 연구 (Analysis of Heat Flow and Deformation in Laser Welding of Small Gas Pressure vessel)

  • 박상국;김재웅;김기철
    • Journal of Welding and Joining
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    • 제19권1호
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    • pp.104-111
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    • 2001
  • This study presents an analysis method for heat flow and deformation of sheet metal laser welding. A heat source model for 2-dimensional heat flow analysis of laser welding process was suggested in this paper. To investigate the availability of the heat source model, the analysis results were compared and estimated with the results of previous researches. We could get a good agreement between the results of numerical analysis and experiments in the temperature distribution of weldment. Due to the characteristics of welding process, some kinds of deformations are usually generated in a welded structure. Generally, the degree of deformation is dependent on the welding sequence constraints as well as input power Therefore, in this paper we evaluate the deformation of gas pressure vessel according to the welding sequence and input power. In the analysis of weld deformation, 2-dimensional thermo-elasto-plastic analysis was performed for the gas pressure vessel by using a commercial FE program package.

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DEVELOPMENT OF ARC SIMULATOR FOR THE EVALUATION OF WELDING POWER SOURCE OUTPUT CHARACTERISTIC

  • Choi, Byung-Kil;Lee, Sa-Young;Chun, Sung-Jin
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 Proceedings ICPE 98 1998 International Conference on Power Electronics
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    • pp.1008-1011
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    • 1998
  • Output of arc welding power source can be evaluated dynamically and also statically through an arc simulator. The arc simulator is developed to simulate the arc load of short circuit and arc and return power to the line.

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Dual Utility AC Line Voltage Operated Voltage Source and Soft Switching PWM DC-DC Converter with High Frequency Transformer Link for Arc Welding Equipment

  • Morimoto Keiki;Ahmed NabilA.;Lee Hyun-Woo;Nakaoka Mutsuo
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • 제5B권4호
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    • pp.366-373
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    • 2005
  • This paper presents two new circuit topologies of the dc busline side active resonant snubber assisted voltage source high frequency link soft switching PWM full-bridge dc-dc power converters acceptable for either utility ac 200V-rms or ac 400V-rms input grid. These high frequency switching dc-dc converters proposed in this paper are composed of a typical voltage source-fed full-bridge PWM inverter, high frequency transformer with center tap, high frequency diode rectifier with inductor input filter and dc busline side series switches with the aid of a dc busline parallel capacitive lossless snubber. All the active switches in the full-bridge arms as well as dc busline snubber can achieve ZCS turn-on and ZVS turn-off transition commutation with the aid of a transformer leakage inductive component and consequently the total switching power losses can be effectively reduced. So that, a high switching frequency operation of IGBTs in the voltage source full bridge inverter can be actually designed more than about 20 kHz. It is confirmed that the more the switching frequency of full-bridge soft switching inverter increases, the more soft switching PWM dc-dc converter with a high frequency transformer link has remarkable advantages for its power conversion efficiency and power density implementations as compared with the conventional hard switching PWM inverter type dc-dc power converter. The effectiveness of these new dc-dc power converter topologies can be proved to be more suitable for low voltage and large current dc-dc power supply as arc welding equipment from a practical point of view.

박판의 이중 빔 레이저 용접에서 열유동 해석에 관한 연구 (A Study on Thermal Analysis of Dual Beam Laser Welding of Thin Metal Sheet)

  • 김재웅
    • Journal of Welding and Joining
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    • 제15권4호
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    • pp.99-108
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    • 1997
  • Analytical model for the temperature distribution and the cooling rate of weld in dual beam laser welding is presented for investigating the possibility of controling the cooling rate. The model is based on the solutions to the problem of heat flow due to the distributed and line heat sources for preheating and welding respectively in plates with finite thickness. The effects of beam power, beam distribution parameter, interbeam distance, and welding speed on the resulting temperature distribution and cooling rate are presented. The cooling rates of dual beam laser weld at the weld centerline under the investigated conditions are reduced to as one third of those of welds which were produced by single beam laser. And it appeared that the cooling rate of dual beam laser weld is strongly dependent on the process parameters of preheating laser beam power and welding speed.

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