• 제목/요약/키워드: web coating

검색결과 30건 처리시간 0.023초

Polypyrrole을 증착시킨 Poly(vinyl alcohol) 나노섬유 제조 및 전극용 텍스타일 센서로의 활용 가능성 탐색 -딥 코팅과 현장중합 증착 방식을 중심으로- (Fabrication of Polypyrrole Deposited Poly (vinyl alcohol) Nanofiber Webs by Dip-coating and In situ Polymerization and their Application to Textile Electrode Sensors)

  • 양혁주;김재현;이승신;조길수
    • 한국의류산업학회지
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    • 제22권3호
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    • pp.386-398
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    • 2020
  • This study compared dip-coating and in situ polymerization methods for the development of nanofiber-based E-textile using polypyrrole. Nanofiber webs were fabricated by electrospinning an aqueous poly (vinyl alcohol) (PVA) solution. Subsequently, the PVA nanofiber web underwent thermal treatment to improve water resistance. Dip-coating and in situ polymerization methods were used to deposit polypyrrole on the surfaces of the nanofiber web. An FE-SEM analysis was also conducted to examine specimen surface characteristics along with EDS and FT-IR that analyzed the chemical bonding between polypyrrole and specimens. The line resistance and sheet resistance of the treated specimens were measured. Finally, an electrocardiogram (ECG) was measured with textile sensors made of the polypyrrole-deposited PVA nanofiber webs. The polypyrrole-deposited PVA nanofiber webs fabricated by dip-coating dissolved in the dip-coating solution and indicated damage to the nanofibers. However, in the case of in situ polymerization, polypyrrole nanoparticles were deposited on the surface and inter-web structure of the PVA nanofiber web. The resistance measurements indicated that polypyrrole-deposited PVA nanofiber webs fabricated by in situ polymerization with an average sheet resistance of 5.3 k(Ω/□). Polypyrrole-deposited PVA nanofiber webs fabricated by dip-coating showed an average sheet resistance of 57.3 k(Ω/□). Polypyrrole-deposited PVA nanofibers fabricated by in situ polymerization showed a lower line and sheet resistance; in addition, they detected the electrical activity of the heart during ECG measurements. The electrodes made from polypyrrole-deposited PVA nanofiber webs by in situ polymerization showed the best performance for sensing ECG signals among the evaluated specimens.

Effect of Talc on Improvement of Gravure Printability of Coated Paperboard

  • Kim, Chang-Keun;Cheong, Hee-Seok;Cho, Byoung-Uk;Lee, Yong-Kyu
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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    • pp.505-508
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    • 2006
  • Talc has been used as coating pigments for gravure printing paper and light weight coated paper (LWC) in Europe for 30 years and the use of talc has been significantly increased every year. Currently, talc is used for about 15% of pigments for paper coating. Especially more than 50% of the coating pigments for gravure printing paper and web printing paper (web off-set) is applying talc. The use of talc improves printability, smoothness, and the coverage of base paper, and showed a significant effect on reducing the coated paper basis weight. In addition, it improves compressibility of the coating layer, influencing the gravure printability.

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마이크로 그라비어 코터를 이용한 박막 형성 기술 (Technology of thin Film Formation by Using the Micro Gravure Coater)

  • 김동수;김정수;배성우
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.596-600
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    • 2013
  • We report here on the processing and manufacturing of thin film for printed electronics by micro-gravure coating system. The micro-gravure coating systems are consisted of various modules such as web and system tension controller, micro-gravure coating units, dispenser and hybrid dry units (UV, NIR, Hot air). Especially, for the optimization of system, the number of idle roller was minimized and tension isolating infeeder was included. Also, we applied four patterns circle, 45 degree, square and 35 degree for the optimizing coating thickness. The micro-gravure coating system which applied various patterns to enable continuous coating process and fast coating time compare with conventional batch coating system. In this paper, introduce of micro-gravure coating system and testing results of coating thickness (20~700nm), coating time (1~2sec) and surface roughness (3~12nm) by using micro-gravure coating system.

블리스터링에 관한 연구(제1보) - 안료의 배합비가 블리스터링에 미치는 영향 - (Studies on the Blistering Resistance(I) - The influence of pigment ratio on blistering resistance -)

  • 임원석;하영백;김창근;이용규
    • 펄프종이기술
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    • 제39권2호
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    • pp.25-30
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    • 2007
  • Recently the use of web offset printing has been increasing, which can provide high print speed, mass production, and high print quality. However, high speed web offset printing has frequently undergone a blistering problem when the printed paper passes through hot air dryers. Blistering occurs in the middle of the base paper or in the coating layer. This paper focused on the blistering occurring in the base paper. In order to elucidate the effect of pigment ratio on blistering, 6 types of coating color were prepared with varying GCC/clay ratios and printability and blistering were investigated focusing on structure changes in the coating layer. When the clay content in the coating layer was increased, surface roughness and surface strength were decreased and paper gloss was increased. In addition, it was found that the coating layer structure with high clay content, which contains lots of discontinuous pores, hindered water vapors to penetrate out and, as a result, blistering occurred.

IBAD 기판을 적용한 산화물 전구체 MOD 공정에 의한 YBCO Coated Conductor의 제조 (Fabrication of YBCO Coated Conductor by oxide-precursor-based MOD process employing IBAD substrate)

  • 김영국;유재무;고재웅;허순영;홍계원;이희균;정형식
    • Progress in Superconductivity
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    • 제6권2호
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    • pp.142-145
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    • 2005
  • YBCO coated conductors have been fabricated with a newly developed oxide-precursor-based MOD process. The precursor solution was synthesized with low cost YBCO powders as starting materials and YBCO coated conductors have been deposited on IBAD substrate ($CeO_2$/IBAD-YSZ/SS). YBCO coated conductor prepared by dip coating shows transport $I_c$ of 15A/cm-w at 77 K. Microstructural and crystallographic analyses indicate that YBCO layer was grown in epitaxy with substrate and exhibited well-developed dense microstructure. Also discussed are processing and analysis of YBCO coated conductor by slot-die web coating method. It was shown that this oxide-based MOD process provides a low cost route to coated conductor with high $J_c$.

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Conformation of single polymer molecule in a slot coating flow

  • Lee, Jeong-Yong;Ryu, Bo-Kyung;Lee, Joo-Sung;Jung, Hyun-Wook;Hyun, Jae-Chun
    • Korea-Australia Rheology Journal
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    • 제20권2호
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    • pp.89-94
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    • 2008
  • To satisfy good mechanical and optical properties of polymer-coated film products, it will be indispensable to elucidate the molecular orientation of polymer chains within coating liquids in coating flows. Using hybridized numerical method between computational fluid dynamics (CFD) and Brownian dynamics (BD) simulations can provide the useful information for the better quality control of coated films. Flexible polymer chains, e.g., ${\lambda}$-DNA molecules here, change their conformation according to the flow strength and the flow type. The molecular conformation within the coated film on the web or substrate is quite different, because the polymer chains experience the complicated flow strength and flow types in flow field. Especially in the slot coating flow, these chains are more extended by the extension-like flow field generated in the free surface curvature just beyond the downstream die region. Also, the polymer chain extension beneath the free surface can be affected by the die geometry, e.g., the coating gap, changing flow field.

PEDOT:PSS로 코팅된 PLA 나노섬유 웹의 전기전도성 텍스타일 제조 (Fabrication of Electroconductive Textiles Based PLA Nanofiber Web Coated with PEDOT:PSS)

  • 신성은;차수진;조길수
    • 한국의류산업학회지
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    • 제22권2호
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    • pp.233-239
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    • 2020
  • We proposed a simple process of fabricating electroconductive textiles by coating conductive polymer PEDOT:PSS (Poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate)) on biocompatible PLA (Poly Lactic Acid) nanofiber web for application to smart healthcare. Electroconductive textiles were obtained by a drop-coating process using different amounts of PEDOT:PSS solutions., DMSO (dimethyl sulfoxide) was then used as an additive in the post-treatment process to improve conductivity. The surface morphology of the specimens was observed by FE-SEM. The chemical structures of the specimens were characterized using FTIR. The electrical properties (linear and sheet resistance) of the specimens were measured. The effect of the bending angles on the electrical properties was also investigated to confirm their applicability as wearable smart textiles. FE-SEM and FTIR analysis confirmed that the deposition of PEDOT:PSS on the PLA nanofiber web surface was successful. The conductivity of the PEDOT:PSS/PLA nanofiber web was enhanced up to 1.5 ml with an increasing amount of PEDOT:PSS solutions, but there was no significant difference at 2.0 ml. The optimum condition of PEDOT:PSS deposition was established to 1.5 ml. Even when the specimen coated with 1.5 ml was bent every 30°, the change in the electrical resistance values was still low within 3.7 Ω. It confirmed that stable electrical performance was maintained and proved the applicability as a flexible textile sensor.

양이온 UV 금속인쇄의 경화 안정성 및 내구성 향상 연구 (A Study on the Improvement of Stubility and Duability for Cationic UV Curable Metal Printings)

  • 신종순;성기웅
    • 한국인쇄학회지
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    • 제25권1호
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    • pp.95-107
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    • 2007
  • This study starts to find a way out, experiment and apply commercial UV coatings to the cap closures. The cap closures is made form coating and succeeding deformation process. It is coated with several printing layers, printing and over print varnish coating. Then it pressed in three steps of press called 'deep-drawing'. In this study, two kinds of coating was designed and accomplished in the base of the same manufacturing and environment conditions. Consequently, UV curable ink have adequate performance in this experiment (T-bending, Erichsen Test), but it were experienced several damages in this experiments (web-bending, impact test). They were not cured enough to endure the friction and a unique shape of serial cracks were appeared.

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고에너지밀도 리튬전지를 위한 망간이 첨가된 LiFePO4 양극재료 (Manganese Doped LiFePO4 as a Cathode for High Energy Density Lithium Batteries)

  • 김둘선;김재광;안주현
    • 전기화학회지
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    • 제16권3호
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    • pp.157-161
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    • 2013
  • 다공성 $LiMn_{0.6}Fe_{0.4}PO_4$ (LMFP)를 졸-겔법을 이용하여 합성하였고, 원료물질을 양론비로 혼합한 후 혼합물을 $600^{\circ}C$에서 10시간 동안 가열하여 입자 표면 전체에 전도성 탄소물질이 균일하게 형성된 LMFP을 제조하였다. LMFP의 결정구조는 리트펠트법에 의해 조사하였고, 표면구조와 기공특성은 주사전자현미경, 투과전자현미경, BET로 분석하였다. 제조된 LMFP는 표면적이 크고, 입자 표면에는 웹(web) 형태의 다공성 탄소층이 균일하게 형성되어 있는 것을 확인하였다. 상온에서 LMFP를 양극으로 사용하여 0.1 C의 전류밀도에서 초기방전용량은 152 mAh/g, 에너지밀도는 570 Wh/kg로 높았고 사이클 성능도 장기적으로 안정적이었다. 졸-겔법에 의해 제조된 LMFP는 높은 기공도와 균일한 탄소코팅에 의한 시너지효과로 이온확산이 용이하여 우수한 전기화학적 특성을 나타내었다.

진공 웹코터로 제작된 대면적 ITO/PET의 특성 연구 (Characteristics of Large Area ITO/PET Fabricated by Vacuum Web Coater)

  • 김지환;박동희;김종빈;변동진;최원국
    • 한국재료학회지
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    • 제17권10호
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    • pp.516-520
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    • 2007
  • Indium tin oxide, which is used as transparent conducting layer in flexible device, is deposited on PET film by a magnetron sputtering in 300 mm wide roll-to-roll process (vacuum web coating). Sheet resistance, specific resistance and transmittance is differed by sputtering parameters such as working pressures, oxygen partial pressure, and thickness of ITO layer. ITO layer is deposited about 90 nm at roll speed of 0.24 m/min and its sputtering power is 3 kW. From the XRD spectrum deposited ITO layer is verified as amorphous. Under working pressure varied from $3{\times}10^{-4}\;Torr$ to $2{\times}10^{-3}\;Torr$, sheet resistance is lowest at the working pressure of $1{\times}10^{-3}\;Torr$ and its value is from $110\;{\Omega}/{\square}$ to $260\;{\Omega}/{\square}$ at the thickness of 90 nm. Oxygen partial pressure also varies sheet resistance and is optimized at the regime from 0.2% ($1.8{\times}10^{-6}\;Torr$) to 0.6% ($6{\times}10^{-6}\;Torr$). In this oxygen partial pressure sheet resistance is lower than $150\;{\Omega}/{\square}$. As ITO layer thickness increases, sheet resistance decreases down to $21\;{\Omega}/{\square}$ and specific resistance is about $7.5{\times}10.4{\Omega}cm$ in 340 nm thickness ITO layer. Transmittance is measured at the wavelength of 550 nm and is about 90% for 180 nm thickness ITO/PET.