• Title/Summary/Keyword: water corrosion

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The Specific Case Analysis of Biomineralization Induced by Sulfate Reducing Bacteria

  • Liu, Hongwei;Qin, Shuang;Fu, Chaoyang;Xiao, Fei;Wang, Deli;Han, Xia;Wang, Tianli;Liu, Hongfang
    • Corrosion Science and Technology
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    • v.16 no.6
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    • pp.285-293
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    • 2017
  • The effects of sulfate reducing bacteria (SRB) on the corrosion and scaling of the Q235 carbon steel has been investigated in the simulated sewage water and oil field gathering pipelines production water, using scanning electron microscopy (SEM), energy dispersive x-ray spectrometry (EDS), and three-dimensional stereoscopic microscope. Results indicated that the concentration of SRB reached the maximum value on the ninth day in simulated sewage water with a large amount of scaling on the surface of specimen. In oil field gathering pipelines, a large amount of scaling and mineralization of mineral salts and thick deposition of extracellular polymeric substance (EPS) layers were also observed on the surface of specimen. The thickness of biofilm was about $245{\mu}m$ within 30 days. After adding microbicides, the thickness of corrosion products film was only up to $48-106{\mu}m$ within 30 days, suggesting that SRB could induce biomineralization. Under-deposit corrosion morphology was uniform in the absence of microbicides while local corrosion was observed in the presence of microbicides.

Corrosion Failure Analysis of the Convection Part of District Heating Peak Load Boiler (지역난방 첨두부하보일러 대류부 부식 파손 분석)

  • Kim, Youngsu;Chae, Hobyung;Hong, Minki;Song, Min Ji;Cho, Jeongmin;Kim, Woo Cheol;Ha, Tae Baek;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.18 no.2
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    • pp.55-60
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    • 2019
  • Corrosion failure in the convection part of peak load boiler (PLB) of the district heating system led to water leakage. Herein, Internal Rotary Inspection System (IRIS) inspection was employed to examine wall thinning and the cause of leakage in the flue tube. The corrosive products of the turbulator and tube were investigated using scanning electron microscope combined with energy dispersive spectroscopy, X-ray diffraction, and inductively coupled plasma (ICP). Majority of the serious corrosion damage was observed near the turbulator located in the upper flue tube. ICP analysis of the boiler water revealed oxide formation of sodium chloride in the lower end part of the flue tube. A cross-sectional view of the turbulator revealed the presence of double-layers of the oxide film, indicating environmental change during operation associated with water leakage. The outer surface of the turbulator consisted of the acid oxides such as $NO_x$ and $SO_x$ along with sodium and chloride ions. Dew-point corrosion is hypothesized as the main cause for the formation of acid oxides in the region of contact of the flue tube and the turbulator.

The Effect of Corrosion Inhibitors on Antimicrobial Activity of Biocide in Water-soluble Cutting Fluid (수용성 절삭유에서 방청제가 방부제의 항균효능에 미치는 영향)

  • 김현주;김성배
    • KSBB Journal
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    • v.18 no.5
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    • pp.393-397
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    • 2003
  • The effect of corrosion inhibitors on antimicrobial activity of biocides (Kathon 886 MW, Triadine 3, Triadine 10 and Grotan BK) was investigated using the Pseudomonas aeruginosa which frequency of occurrence in contaminated fluids is very high and its growth and survival is excellent. When a biocide was used with a corrosion inhibitor, the antimicrobial activity of it was affected by the corrosion inhibitor used. The antimicrobial activity of Kathon 886 MW increased when corrosion inhibitor (each of SS 510, MEA) was used. Triadine 3, Triadine 10, Grotan BK showed the similar trend of antimicrobial effect for the corrosion inhibitors used. Their antimicrobial activities increased when the corrosion inhibitor such as CP-105, CP-E-7 and MEA was used individually. The antimicrobial activity of each corrosion inhibitor was also compared. The results showed that CP-E-7 and MEA was bioresistant and the other corrosion inhibitors were biosupportive. The antimicrobial activity of biocides was in the order of Triadine 10 < Triadine 3 < Kathon 886 MW < Grotan BK.

Corrosion Protection Properties of Co3O4 and CoFe2O4 Nanoparticles for Water-Based Epoxy Coatings on 2024-T3 Aluminum Alloys

  • Thu Thuy Thai;Anh Truc Trinh;Thi Thanh Tam Pham;Hoan Nguyen Xuan
    • Corrosion Science and Technology
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    • v.22 no.2
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    • pp.90-98
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    • 2023
  • In this study, cobalt oxide (Co3O4) and cobalt-doped magnetite (CoFe2O4) nanoparticles were synthesized by a hydrothermal method. They were then used as corrosion inhibitors for corrosion protection of AA2024-T3 aluminum alloys. These obtained nanoparticles were characterized by x-ray diffraction, field-emission scanning electron microscopy, and Zeta potential measurements. Corrosion inhibition activities of Co3O4 and CoFe2O4 nanoparticles were determined by performing electrochemical measurements for bare AA2024-T3 aluminum alloys in 0.05 M NaCl + 0.1 M Na2SO4 solution containing Co3O4 or CoFe2O4 nanoparticles. Corrosion protection for AA2024-T3 aluminum alloys by a water-based epoxy with or without the synthesized Co3O4 or CoFe2O4 nanoparticles was investigated by electrochemical impedance spectroscopy during immersion in 0.1 M NaCl solution. The corrosion protection of epoxy coating deposited on the AA2024-T3 surface was improved by incorporating Co3O4 or CoFe2O4 nanoparticles in the coating. The corrosion protection performance of the epoxy coating containing CoFe2O4 was higher than that of the epoxy coating containing Co3O4.

Influence of steel fiber contents on corrosion resistance of steel reinforcement (강섬유 혼입량이 철근 부식저항성능에 미치는 영향)

  • Kim, Seong-Do;Moon, Do-Young;Lee, Gyu-Phil
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.3
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    • pp.283-293
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    • 2015
  • In order to evaluate corrosion resistance of steel fiber-reinforced concrete, accelerated chloride migration and surface resistivity tests were conducted. In addition air content of fresh concrete, compressive strength and water absorption were measured for investigating fundamental characteristics of concrete. Two different water-cement ratios(0.44, 0.5) and three steel fiber contents(0.25%, 0.5%, 1%) were considered as variables. Note that all specimens cast with same compaction work. As a results, corrosion resistance decreased as steel fiber contents increased regardless of water-cement ratio when the concrete was compacted with same amount of work done. However, for concrete with same steel fiber content, the lower water-cement ratio showed the better corrosion resistance. It is found that enhancement of fluidity and enough compaction should be done for corrosion resistance of SFRC.

Materials Integrity Analysis for Application of Hyper Duplex Stainless Steels to Korean Nuclear Power Plants

  • Chang, Hyun-Young;Park, Heung-Bae;Park, Yong-Soo;Kim, Soon-Tae;Kim, Young-Sik;Kim, Kwang-Tae;Jhang, Yoon-Young
    • Corrosion Science and Technology
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    • v.9 no.5
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    • pp.187-195
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    • 2010
  • Hyper duplex stainless steels have been developed in Korea for the purpose of application to the seawater system of Korean nuclear power plants. This system supplies seawater to cooling water heat exchanger tubes, related pipes and chlorine injection system. In normal operation, seawater is supplied to heat exchanger through the exit of circulating water pump headers, and the heat exchanged sea water is extracted to the discharge pipes in circulating water system connected to the circulating water discharge lines. The high flow velocity of some part of seawater system in nuclear power plants accelerates damages of components. Therefore, high strength and high corrosion resistant steels need to be applied for this environment. Hyper duplex stainless steel (27Cr-7.0Ni-2.5Mo-3.2W-0.35N) has been newly developed in Korea and is being improved for applying to nuclear power plants. In this study, the physical & mechanical properties and corrosion resistance of newly developed materials are quantitatively evaluated in comparative to commercial stainless steels in other countries. The properties of weld & HAZ (heat affected zone) are analyzed and the best compositions are suggested. The optimum conditions in welding process are derived for ensuring the volume fraction of ferrite(${\alpha}$) and austenite(${\gamma}$) in HAZ and controlling weld cracks. For applying these materials to the seawater heat exchanger, CCT and CPT in weldments are measured. As a result of all experiments, it was found that the newly developed hyper duplex stainless steel WREMBA has higher corrosion resistance and mechanical properties than those of super austenitic stainless steels including welded area. It is expected to be a promising material for seawater systems of Korean nuclear power plants.

Corrosivity Characteristics of Raw Water in Korea (국내 상수원수의 부식성 특성)

  • Kim, Jin-Keun;Kim, Jae-Won
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.6
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    • pp.839-846
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    • 2011
  • To investigate corrosivity characteristics of raw water in Korea, Langelier index (LI) of 30 multi-regional water treatment plants (WTPs) were evaluated. Annual average values of LI at 30 WTPs were all negative, which means raw water in Korea is very corrosive. LI results for 4 major rivers showed that raw water from Han and Nakdong had relatively high values compared to those of Sumjin and Keum. On the other hand, LI values of raw water from the tributaries of four major rivers were relatively low presumably due to geological characteristics, and in some cases the values were less than -4.0 which means increase of LI is urgently needed to minimize red water problem. Based on the correlation results among LI and water quality parameters, pH, water temperature, calcium concentration were confirmed as major components for LI. Therefore, pH and calcium concentration control is an effective method for the improvement of LI in water treatment processes.

Stress Corrosion Cracking Behavior of Alloy 690 in Crevice Environment (Pb + S + Cl) in a Steam Generator Tube (증기발생기 전열관 틈새복합환경(Pb+S+Cl)에서 Alloy 690의 응력부식균열거동)

  • Shin, Jung-Ho;Lim, Sang-Yeop;Kim, Dong-Jin
    • Corrosion Science and Technology
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    • v.17 no.3
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    • pp.116-122
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    • 2018
  • The secondary coolant of a nuclear power plant has small amounts of various impurities (S, Pb, and Cl, etc.) introduced during the initial construction, maintenance, and normal operation. While the concentration of impurities in the feed water is very low, the flow of the cooling water is restricted, so impurities can accumulate on the Top of Tubesheet (TTS). This environment is chemically very complicated and has a very wide range of pH from acidic to alkaline. In this study, the characteristics of the oxide and the mechanism of stress corrosion cracking (SCC) are investigated for Alloy 690 TT in alkaline solution containing Pb, Cl, and S. Reverse U-bend (RUB) specimens were used to evaluate the SCC resistance. The test solution comprises 3m NaCl + 500ppm Pb + 0.31m $Na_2SO_4$ + 0.45m NaOH. Experimental results show that Alloy 690 TT of the crevice environment containing Pb, S, and Cl has significant cracks, indicating that Alloy 690 is vulnerable to stress corrosion cracking under this environment.

Investigation on Galvanostatic Method to Protect Cavitation-corrosion Damage for Cu Alloy in Sea Water (해양환경 하에서 동합금의 캐비테이션-부식손상 방지를 위한 방식정전류 기법 연구)

  • Park, Jae-Cheul;Kim, Seong-Jong
    • Journal of Surface Science and Engineering
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    • v.45 no.1
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    • pp.25-30
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    • 2012
  • The galvanostatic tests for corrosion protection are conducted at various applied current densities during 93,600 sec, and evaluated in terms of the variations in current density with time and in the potential at the applied current density. In addition, the corrosion damage depth is analyzed with 3D analysis optical microscope after galvanostatic tests. In this study, it was investigated to decide condition of the corrosion protection gavalnostatic method for Cu-Al alloy that has an excellent corrosion resistance. In the galvanostatic test under the cavitation environment, the energy was reflected or cancelled out by the collision with the oxygen gas generated by the oxygen reduction action. The surface observation showed neither the cavitation damage nor the electrochemical damage in the current density over 0.01 $A/cm^2$ in the dynamic state under the cavitation environment.