• Title/Summary/Keyword: volume shrinkage

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Effects of Specialty Cellulose Fibers on Improvement of Flexural Performance and Control of Cracking of Concrete (콘크리트의 휨성능 증진 및 균열제어에 대한 특수 가공된 셀룰로오스섬유의 효과)

  • 원종필;박찬기
    • Journal of the Korea Concrete Institute
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    • v.12 no.2
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    • pp.89-98
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    • 2000
  • The mechanical properties of specialty cellulose fiber reinforced concrete and the contribution of specialty cellulose fiber to drying shrinkage crack reduction potential of concrete and theirs evaluation are presented in this paper. The effects of differing fiber volume fraction(0.03%, 0.06%, 0.08%, 0.1%, 0.15%, 0.2%) were studied. The results of tests of the specialty cellulose fiber reinforced concrete were compared with plain and polypropylene fiber reinforced concrete. Flexural performance(flexural strength and flexural toughness) test results indicated that specialty cellulose fiber reinforcement showed an ability to increase the flexural performance of normal- and high- strength concrete(as compared to plain and polypropylene fiber reinforced concrete). Optimum specialty cellulose fiber reinforced concrete were obtianed using 0.08% fiber volume fraction. Drying shrinkage cracking test results confirmed specialty cellulose fibers are effective in reducing the drying shrinkage cracking of normal and high-strength concrete(as compared to popylene fiber reinforced concrete).

Case study of riser design using casting simulation in gravity cast method (중력주조 공법에서 주조해석 시뮬레이션을 이용한 압탕설계 사례 연구)

  • Ko, Sang-Bae;Han, Ki-Won;Kim, Hyung-Jun;Han, Tae-Soo;Han, Seong-Ryeol;Kim, kyung-A;Choi, Kye-Kwang;Yun, Jae-Woong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.30-35
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    • 2021
  • The casting method uses a mold to solidify a liquid metal to make a solid metal. Since it uses a liquid metal with the least deformation resistance, it has the characteristic that it can easily manufacture even a complex shape. However, the process of solidifying a liquid metal into a solid metal inevitably involves a volume change and contains internal defects such as shrinkage holes. Therefore, in the design of the casting plan, an excess volume called a pressurization compensates for the volume shrinkage. in the product, and it induces the shrinkage hole defects to occur in parts other than the product1). In this study, casting analysis was performed using casting analysis software (anycasting) in order to optimize the design of the tilting gravity casting method for automobile brackets. In particular, the filling and solidification analysis according to the shape and volume of the pressurized metal was conducted, and applied to the actual product to study the effect of the pressurized metal on the shrinkage defect. Through this study, it is possible to understand the effect of the pressure metal on shrinkage defects in the actual product and propose a design of the pressure metal that improves reliability and productivity.

Peat stabilization using cement, polypropylene and steel fibres

  • Kalantari, Behzad;Prasad, Arun;Huat, Bujang B.K.
    • Geomechanics and Engineering
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    • v.2 no.4
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    • pp.321-335
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    • 2010
  • This article describes a laboratory research on stabilizing tropical peat using ordinary Portland cement (OPC) as a binding agent, and polypropylene and steel fibres as chemically inert additives. California bearing ratio (CBR) and unconfined compressive strength (UCS) tests were carried out to evaluate the increase in the strength of the stabilized samples compacted at their optimum moisture contents and air cured for up to 90 days. The results show that the UCS values of stabilized peat samples increased by as high as 748.8% by using OPC (5%), polypropylene fibres (0.15%), and steel fibres (2%). The CBR values of the samples stabilized with OPC (5%), polypropylene fibres (0.15%), and steel fibres (4%) showed an increase of as high as 122.7%. The stabilized samples showed a shrinkage in volume upon air curing and this shrinkage was measured by an index called, volume shrinkage index (VSI). The highest VSI recorded was 36.19% for peat without any additives; and the minimum was 0% for the sample containing 30% OPC, 0.15% polypropylene fibres and 2% steel fibres. The technique of stabilizing peat with OPC, polypropylene and fibres, coupled with air curing, appears to be cost-effective compared with other frequently used techniques.

A Study on the Fabrication and Acoustic Properties of Piezocomposites (압전복합재료의 제작 및 음향특성 고찰)

  • Lee, Sang-Wook;Nam, Hyo-Duk;Ryu, Jeong-Tak;Kim, Yeon-Bo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.08a
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    • pp.35-38
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    • 2003
  • In this paper, we investigated the electric and acoustic properties of piezoelectric composites, which were fabricated using polymer and piezoelectric ceramics, when the volume fraction of PZT varies. Practically, the shrinkage rate of polymer is an important factor in ultrasonic transducer fabrication. When 10 wt% filler A was added into polymer(Epofix), the lowest shrinkage was resulted. The electromechanical coupling factor($k_t$) of the fabricated piezoelectric composites showed its highest when the volume fraction PZT was 0.6. It decreased if the volume fraction was higher than the value. The relative permittivity and acoustic impedance of piezoelectric composites decreased linearly when PZT volume fraction was decreased. The lowest acoustic impedance was 3.2 when the volume fraction of PZT was 0.2.

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The effect of the injection molding conditions on the shrinkage of HIPS (사출성형조건이 HIPS 수축율에 미치는 영향)

  • Cha B. S.;Rhee B. O.;Choi K. I.;Koo B. H.;Park H. P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.259-264
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    • 2005
  • The shrinkage of the product in injection molded part occurs due to the volume change with variation of temperature and pressure and is influenced by the processing conditions of injection molding. Mold designers greatly concerns the shrinkage of parts for a high dimensional accuracy. In this study, bar type HIPS specimen with 15x19 grid on the surface was tested. The amount of shrinkage of flow and transverse directions was examined with respect to the injection molding conditions such as melt temperature, injection speed, holding pressure, mold temperature and cooling time. As the packing pressure increased, the difference of shrinkage of both directions is decreased and the absolute shrinkage value also decreased.

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A study on shrinkage deformation according to injection molding conditions of pipe (annular) shaped products (파이프(Annular) 형상 제품의 사출성형 조건에 따른 수축 변형에 관한 연구)

  • Jeon, Dae-Seon
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.36-41
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    • 2021
  • The 3 dimensional Pipe (Annular) Shaped Products was selected as a test sample, then a attribute of a molding shrinkage according to the parameters of a injection process was examined with PC, which is the typical engineering plastic. Both the inside and the outside diameter of the Pipe (Annular) sample were shrank into the inner direction of the part. And then the comparative analysis of the samples proved that a increasing thickness led a bigger shrinkage rate in the equal outside diametric samples, and a decreasing outside diameter caused a bigger shrinkage rate in the same thickness samples. The comparative study of the cushion volume of a injection machine showed that the molding shrinkage was most affected by the pressure strength among the resin temperature, the maintenance pressure strength and the maintenance pressure duration time. Each of the shrinkage rates according to the measuring direction and the gate position was different. As a result, the injection molded sample had not a typical circular shape.

A Study on the Design of Cooling Channels of Injection Mould to Manufacture a Flat Part with a Partly Thick Volume (부분적으로 후육부를 가지는 평판형 제품의 제작을 위한 사출성형 금형의 냉각채널 설계에 관한 연구)

  • Ahn, Dong-Gyu;Park, Min-Woo;Kim, Hyung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.824-833
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    • 2012
  • The shrinkage and the warpage of the moulded part are influenced by the design of the product and injection mould. In a flat part with a partly thick volume, the warpage of the flat part is created from the difference of the shrinkage between thin and thick regions. The warpage of the flat part with a partly thick volume can be reduced by a proper design of the cooling system in the injection mould. The goal of this paper is to design properly cooling channels of injection mould to manufacture a flat part with a partly thick volume. The conformal cooling channel is adopted to improve cooling characteristics of a region with the thick volume. The linear cooling channels are assigned to the other region. The proper design of the conformal cooling channels is obtained from three-dimensional injection molding analysis for various design alternatives. The moulding characteristics of the designed mould with both conformal and linear cooling channels are compared to those of the mould with linear cooling channels from viewpoints of temperature, shrinkage and warpage of the moulded part using numerical analysis. Injection mould with both conformal and linear cooling channels for the flat part with a partially thick volume is fabricated. In addition, injection moulding experiments are performed using the fabricated mould. From the results of the injection moulding experiments, it has been shown that the designed mould can successfully fabricate the flat part with a partially thick volume.

Evaluating Shrinkage Characteristic of Ternary Grout for PSC Bridge Using Expansive Additive and Shrinkage Reducing Agent (팽창재 및 수축저감제를 이용한 PSC 교량용 3성분계 그라우트의 수축특성 평가)

  • Yuan, Tian-Feng;An, Gi-Hong;Ryu, Gum-Sung;Koh, Kyoung-Taek;Yoon, Young-Soo
    • Journal of the Korea Concrete Institute
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    • v.28 no.5
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    • pp.519-525
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    • 2016
  • This paper reports on analyzing the free and restrained shrinkage characteristic of ternary grout used cementitious admixture. In this study, the cementitious admixture was used such as fly ash, ziricania silica fume by combination of expansive additive (a, b) and shrinkage reducing agent. And a number of basic performance tests were conducted to investigate bleeding, volume change, fluidity and compressive strength behavior. According to the results, within appropriate mixing ratio, even the fluidity is not influenced by expansive additive and shrinkage reducing agent, the resistant properties of bleeding, volume change, shrinkage and compressive strength are increased. Comparing with plain grout, the free shrinkage reduced by a minimum of 29% which specimens are added expansive additive and shrinkage reducing agent. The combination of expansive additive a and shrinkage reducing agent is the most effective for reduction of shrinkage. And increasing the mixing ratio of expansive additive and shrinkage reducing agent extended cracking time. Nevertheless, combined addition of expansive additive a 2.0% and shrinkage reducing agent 0.50% has best shrinkage reduction behavior and not appeared cracking. From the above, the mixing ratio of 2.0% of expansive additive a and 0.50% of shrinkage reducing agent is high performance ternary grout for PSC bridge.

Drying Shrinkage Evaluation of Concretes with Various Volume-Surface Ratios, Aggregate Types and Concrete Pavement Mixes (시험체 형상비와 골재종류 및 배합특성에 따른 건조수축 특성평가)

  • Yang, Sung-Chul
    • International Journal of Highway Engineering
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    • v.14 no.1
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    • pp.45-53
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    • 2012
  • This study was performed to analyze test results on drying shrinkage for concrete specimens mixed with various constituents in concrete mixes. Test variables are coarse aggregate types(Limestone, Sandstone, Granite, Andesite, Gneiss), fine aggregate types(natural sand, crushed sand) and cement amounts(normal strength, high strength). Epoxy coating of(U&V-H(A,B)) was applied onto the specimen surface to simulate diverse volume surface ratios(22.2, 40, 85.7, 150, 200, 300) with different specimen sizes. The experiments had been executed during 1,014 days at a condition of $20^{\circ}C$ and relative humidity of 60% in environmental chambers. Test results showed that shrinkage strain from the specimen equivalent to real pavement decreased to 39% compared to the standard specimen recommended by KS. Test results also showed that shrinkage strain of the specimen mixed with Limestone was 56~76% of that with Sandstone, thus Limestone mix seems to be suitable to the concrete pavement.

The Analysis of Concrete Structures due to Differential Shrinkage (부등건저수축으로 인한 콘크리트 구조물의 응력해석)

  • 오병환;최성철;차수원;양인환
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.327-332
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    • 1998
  • Drying shrinkage means the reduction of volume of concrete because of the loss of water in concrete. This shirinkage can cause tensile stresses, crack formations at the exposure surfaces in concretes. The purpose of this paper is to apply differential shrinkage model which uses moisture diffusion equation and to calculate more reasonable shrinkage quantity, the stresses of concretes. The result of this papar is that the mean value of differential shrinkage is similar to the existing result but at exposures surface the shrinkage strains are more large. From this result the possiblility of crack formation can take place. Thus a resonable counterplan for tensile stresses in exposure surfaces is necessary.

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