• Title/Summary/Keyword: vibration of machine

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Overall Vibration Values for Reliable Wind Turbines - The New VDI 3834 and the New ISO 10816-21 Guideline Close a Gap - Less Vibration is Better -

  • Becker, Edwin
    • Journal of KSNVE
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    • v.22 no.4
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    • pp.28-32
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    • 2012
  • Condition-based maintenance on wind turbines not only involves maintenance, but also encompasses servicing, inspection, measurement and evaluation of the condition of the unit. The current condition can be evaluated on the basis of machine-specific overall vibration values. Until now, overall vibration values had not been defined for wind turbines. In fact, ISO 10816-3 explicitly excludes wind power plants. The new VDI 3834 closes this gap shown in Sheet 1: Vibration values for wind turbines up to 3 MW. In addition to the new VDI 3834 is the ISO 10816-21 in preparation. The author of the article Dr. Edwin Becker is the nominated expert for Germany.

A Study on a micro dynamic tester development for a micro property measurement of a micro metal specimen (마이크로 금속 박판의 동적 물성치 측정을 위한 마이크로 동적 시험 장치 개발에 관한 연구)

  • Lee, Jin-Pyo;Lee, Hye-Jin;Hwang, Jai-Hyuk;Lee, Nak-Kyu;Bae, Jae-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.163-168
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    • 2006
  • In a micro-unit of electronic-machine, vibration can be excited by a small impact, and this vibration acts as a fatigue load. To measure the vibration effect on the micro unit, a micro dynamic tester is needed to test a micro specimen. In this paper, it has confirmed a movement of the PZT(piezo actuator) to use a sine signal. And, it has confirmed a fracture of specimens by using a tension-tension input signal in PZT. A metal-material property in the micro scale has been tested to compare with the macro scale. A fatigue test has been conducted by using PZT actuator to give a bending-tension effect.

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Design and Manufacture of Polymer Concrete Machine Tool Bed (폴리머 콘크리트 공작기계 베드의 설계와 제작)

  • 서정도;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.32-36
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    • 2002
  • High-speed movement and high-precision machining are the two most important requirements of present machine tool structures to reduce machining time and to increase the precision of products in various industrial fields such as semiconductor, automobile, and mold fabrication. The high speed operation of machine tools tue usually restricted not only by the low stiffness but also by the low damping of machine tool structures, which induces vibration during high speed machining. If the damping of machine tool structures is low, self induced or regenerative vibrations are bound to occur at high speed operation because the natural frequencies of machine tool structures can not be increased indefinitely. Therefore, the high damping capacity of a machine tool structure is an important factor for high speed machine tool structures. Polymer concrete has high potential for machine tool bed due to its good damping characteristics. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was desisted and manufactured for a high-speed gantry-type milling machine through static and dynamic analyses using finite element method. Then the dynamic characteristics were tested experimentally.

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Vibration Analysis of Reciprocating Hydrogen Compressor (왕복동 수소 압축기의 진동 분석 및 평가)

  • Cho, Sung-Won;Lee, Jung-Hwan;Kim, Hyo-Jung;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1020-1025
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    • 2007
  • The reciprocating type hydrogen compressor is for high pressure and volume. However this type compressor makes pulsation caused by mechanical characteristic. This type compressor also makes noise and vibration that cause negative effect to machine and working condition. Therefore, diagnosis and countermeasure are needed to decrease vibration for safety on hydrogen compressor. therefore in this paper, the numerical analysis and vibration measurement is conducted in order to investigate vibration characteristic and to evaluation vibration condition, Respectively

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Development of a Portable Device based on PDA for Vibration Signal Analysis (PDA 기반 포터블 진동 신호 분석기 개발)

  • 김동준;박광호;기창두
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.179-184
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    • 2002
  • In this study, we developed a portable device which can monitor and analyze vibration signals from machines. This system consists a PDA loading the program for vibration analysis and A/D board for vibration acquisition. A PDA is smaller than the palm of the hand, but it has a powerful computing ability as much as an IBM compatible PC with a Pentium 100MHz CPU. The A/D board developed in this study supports LAN interface using TCP/IP communication protocol. The application program for vibration analysis includes signal processing module, fault diagnosis module, data store module, and plot display module. MS visual embedded C++ 3.0 was used to developed the program.

Vibration-based Energy Harvester for Wireless Condition Monitoring System (무선 상태감시 시스템용 진동 기반 에너지 획득 장치)

  • Cho, Sung-Won;Son, Jong-Duk;Yang, Bo-Suk;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.4
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    • pp.393-399
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    • 2009
  • Historically, industrial condition monitoring has been performed by costly hard-wired sensors or infrequent checks by maintenance personnel equipped with hand held monitoring equipment. Self- powered wireless condition monitoring systems provides on-line monitoring of critical plant and machinery providing major operating cost benefits. A vibration energy harvester(VEH) is a device that converts kinetic energy occurred by machine vibration into useable electrical energy. Using VEHs to power wireless monitoring systems can yield significant benefits: increased reliability, lower life time costs and no battery disposal issues, etc. This paper proposes the novel prototype design and manufacturing of a VEH that can eliminate the effect by failed batteries.

Effects of Design Alterations on the Vibration Suppression of a Machine Tool Structure (공작기계의 진동억제를 위한 설계개선 효과)

  • Kim, Young Jo;Ro, Seung Hoon;Shin, Ho Beom;Shin, Yun Ho;Jung, Keun Sup;Nam, Kyu Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.122-129
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    • 2016
  • In modern industries, in whichwhere high productivity is one of the most important concerns, machine tools are facing difficulties to satisfy the high high-speed operation, while and at the same time achieve the precision machining. Generally, the vibrations of the structure increase proportionally to the square of the operating speed so that the precision machining is severely damaged with increased speed. which is a must for the high productivity. Therefore, the suppression of the structural vibrations of the machine tools is the a major concern in the machine tool industry in order to achieve the high productivity and the precision machining simultaneously. In this study, the dynamic properties of a machining center structure were analyzed through the experiment and the computer simulations, and furthermore the results from those were compared to confirm the validity of the simulation model. The design alterations were deduced from the analysis and applied to the simulation model to investigate the effects of those alterations to suppress the vibrations of the machine. The result shows that the relatively simple design alterations, without redesigning the main structure of the machine, can suppress the vibrations effectively.

Improving the Performance of Machine Learning Models for Anomaly Detection based on Vibration Analog Signals (진동 아날로그 신호 기반의 이상상황 탐지를 위한 기계학습 모형의 성능지표 향상)

  • Jaehun Kim;Sangcheon Eom;Chulsoon Park
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.47 no.2
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    • pp.1-9
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    • 2024
  • New motor development requires high-speed load testing using dynamo equipment to calculate the efficiency of the motor. Abnormal noise and vibration may occur in the test equipment rotating at high speed due to misalignment of the connecting shaft or looseness of the fixation, which may lead to safety accidents. In this study, three single-axis vibration sensors for X, Y, and Z axes were attached on the surface of the test motor to measure the vibration value of vibration. Analog data collected from these sensors was used in classification models for anomaly detection. Since the classification accuracy was around only 93%, commonly used hyperparameter optimization techniques such as Grid search, Random search, and Bayesian Optimization were applied to increase accuracy. In addition, Response Surface Method based on Design of Experiment was also used for hyperparameter optimization. However, it was found that there were limits to improving accuracy with these methods. The reason is that the sampling data from an analog signal does not reflect the patterns hidden in the signal. Therefore, in order to find pattern information of the sampling data, we obtained descriptive statistics such as mean, variance, skewness, kurtosis, and percentiles of the analog data, and applied them to the classification models. Classification models using descriptive statistics showed excellent performance improvement. The developed model can be used as a monitoring system that detects abnormal conditions of the motor test.

Development of Shattering Machine for Sesame (III) - Fabrication and Evaluation of the Final Machine - (참깨 탈립 작업기계 개발에 관한 연구(III) - 최종기 제작 및 평가 -)

  • Lee, Jong-Su;Kim, Ki-Bok
    • Journal of Biosystems Engineering
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    • v.34 no.6
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    • pp.425-433
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    • 2009
  • The developed final shattering machine for labor-saving mechanization of shattering of sesame consisted of input part, shattering part, re-shattering part for unshattered pod and pneumatic sorter. The bundle of sesame was held as upside down and fed into the machine continuously. Then, the fed bundle of sesame was shattered by side shock and agitation. The performance of shattering for the sun dried bundle of sesame of conventional manual work and final shattering machine was compared. Since the shattering ratio measured by the final machine was 97.2% at the first operation, in case of fully dried sesame by drying stand, the harvest of sesame can be completed by only one time shattering operation. The work hour per area of 10 a for the mechanical work and the manual work were 0.3 hour and 13.9 hour, respectively. The total shattering ratio of the final machine with vertical feedings of bundle of sesames was 97.2%.

A Study on Balanced-Type Oscillating Mole Drainer (II) (Model Test For Vibration) (평형식진동탄환암거천공기의 연구(II) -모수실험 : 진동에 대하여-)

  • 김용환
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.4
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    • pp.3962-3969
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    • 1975
  • 1. When the frame of the experimental apparatus was directly fixed on the platform, result from the spectrum density analysis showed that the generated vibration frequecy of the system was nearly-same as the system's own characteristic vibration frequency, 80Hz, in the case of the forcing vibration frequency was 7.5 to 22.5Hz. The reduction ratio of acceleration by balanced type model compare to non-balanced type one was 26.66 percent. 2. When the frame of experimental apparatus was fixed on the platform with putting a shock absorbing rubber between the frame and the platform, the generated vibration frequency of the system was same as forcing vibration frequency. When either frequency or the amplitude of the forcing vibration was increased, the acceleration ratio was increased too. The average reduction ratio was resulted 44.77 per cent. It was concluded that this method of acceleration measurement(the method using a shock absorbing rubber) was a reaonable method, because actual machine will work under such condition. As the vibration frequency and aptitude were increased, the absolute magnitude of acceleration was increased. 3. unbalanced rotating parts, and unbalanced moment of inertia of links were supposed to be causing factors of residual vibration in spite of using the balanced type oscillating mole drainer. This fact suggested that the attachment of the counter weight on the rotating parts which satisfy the condition mw$.$rw=m0e, was necessary. And also, it was expected that the shock absorbing effect could be improved by putting the shock absorbing materials between the moving parts and their supports.

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