• Title/Summary/Keyword: vehicle shape

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Design of Liquid Rocket Engine System Layout (액체로켓엔진시스템 배치 안)

  • Chung Yong-Hyun;Oh Myung-Hwan;Nam Kyoung-O;Moon Jong-Hoon;Ryu Chul-Sung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.10a
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    • pp.162-165
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    • 2004
  • A layout of regenerative liquid rocket engine using turbo pump has been designed for development of high performance liquid rocket engine. each components of engine system was placed by considering assembly and characteristic. first stage engine system is controled by one plane of axis gimballing and composed of four engine assembly to cluster with launch vehicle. second stage engine system is controled by two plane of axis gimballing and composed of one engine assembly. assembly and disassembly processes and required program have been developed. various shape of instruments were also developed for carrying out assembly and disassembly process efficiently

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Numerical and Experimental Study to Improve Thermal Sensitivity and Flow Control Accuracy of Electronic Thermostat in the Engine for Hybrid Vehicle (하이브리드 자동차용 엔진 내부의 전자식 수온조절기의 감온성 및 유량제어 정확도 향상을 위한 수치 및 실험적 연구)

  • Jeong, Soo-Jin;Jeong, Jinwoo;Ha, Seungchan
    • Journal of ILASS-Korea
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    • v.26 no.3
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    • pp.135-141
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    • 2021
  • High-efficient HEV Engine cooling systems reflects variable coolant temperature because it can decrease the hydrodynamic frictional losses of lubricated engine parts in light duty conditions. In order to safely raise the operating temperature of passenger cars to a constant higher level, and thus optimize combustion and all accompanying factors, a new thermostat technology was developed : the electronically map-controlled thermostat. In this work, various crystalline plastics such as polyphthalamide (PPA) and polyphenylenesulfide (PPS) mixed with various glass fiber amounts were introduced into plastic fittings of automotive electronic controlled thermostat for the purpose of suppressing influx of coolant into the element and undesirable opening during hot soaking. Skirt was installed around element frame of automotive electronic controlled thermostat for improving thermal sensitivity in terms of response time, hysteresis and melting temperature. To validate the effectiveness and optimum shape of skirt, thermal sensitivity test and three-dimensional CFD simulation have been performed. As a consequence, important improvement in thermal sensitivity with less than 3℃ of maximum coolant temperature between opening and engine inlet was obtained.

Real-time comprehensive image processing system for detecting concrete bridges crack

  • Lin, Weiguo;Sun, Yichao;Yang, Qiaoning;Lin, Yaru
    • Computers and Concrete
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    • v.23 no.6
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    • pp.445-457
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    • 2019
  • Cracks are an important distress of concrete bridges, and may reduce the life and safety of bridges. However, the traditional manual crack detection means highly depend on the experience of inspectors. Furthermore, it is time-consuming, expensive, and often unsafe when inaccessible position of bridge is to be assessed, such as viaduct pier. To solve this question, the real-time automatic crack detecting system with unmanned aerial vehicle (UAV) become a choice. This paper designs a new automatic detection system based on real-time comprehensive image processing for bridge crack. It has small size, light weight, low power consumption and can be carried on a small UAV for real-time data acquisition and processing. The real-time comprehensive image processing algorithm used in this detection system combines the advantage of connected domain area, shape extremum, morphology and support vector data description (SVDD). The performance and validity of the proposed algorithm and system are verified. Compared with other detection method, the proposed system can effectively detect cracks with high detection accuracy and high speed. The designed system in this paper is suitable for practical engineering applications.

A multi-field CAE analysis for die turning injection application of reservoir fluid tank (리저버 탱크의 Die Turning Injection 적용을 위한 Multi-field CAE 해석)

  • Lee, Sung-Hee
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.66-71
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    • 2021
  • In this study, die turning injection(DTI) mold design for manufacturing reservoir fluid tanks used for cooling in-vehicle batteries, inverters, and motors was conducted based on multi-field CAE. Part design, performance evaluation, and mold design of the reservoir fluid tank was performed. The frequency response characteristics through modal and harmonic response analysis to satisfy the automotive performance test items for the designed part were examined. Analysis of re-melting characteristics and structural analysis of the driving part for designing the rotating die of the DTI mold were performed. Part design was possible when the natural frequency performance value of 32Hz or higher was satisfied through finite element analysis, and the temperature distribution and deformation characteristics of the part after injection molding were found through the first injection molding analysis. In addition, it can be seen that the temperature change of the primary part greatly influences the re-melting characteristics during the secondary injection. The minimum force for driving the turning die of the designed mold was calculated through structural analysis. Hydraulic system design was possible. Finally, a precise and efficient DTI mold design for the reservoir fluid tank was possible through presented multi-field CAE process.

Variation of Collection Efficiency with Turbulence Model in a Mini Cyclone for Collecting Automobile Brake Fine Dust (자동차 브레이크 미세먼지 포집을 위한 미니 사이클론의 난류모델에 따른 포집효율 변화)

  • Han, Dong-Yeon;Lee, Young-Lim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.47-52
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    • 2021
  • Fine dust generated from vehicle brakes accounts for a significant amount of fine dust from non-exhaust system. Since such brake fine dust contains a large number of heavy metal components that are fatal to the human body, a device capable of collecting them needs to be developed. A mini cyclone, one of the devices that can effectively collect fine dust, has the advantage of relatively simple shape and high collection efficiency. Therefore, in this study, the collection efficiency of the mini-cyclone was numerically analyzed using CFD in order to find out whether such a mini-cyclone is suitable for collecting brake fine dust. As a result, the cut-off diameter was predicted to be about 1.5㎛, which means that the particle trapping load of the filter can be drastically reduced. Therefore, there is a possibility that the mini-cyclone can be used to collect fine dust from disc brakes.

Numerical Analysis of Heat Transfer Characteristics of Cooling System for 2.3 kW EV Battery Pack (2.3 kW급 전기자동차 배터리팩용 냉각 장치의 열전달 특성에 관한 해석적 연구)

  • Seong, Dong-Min;Park, Yong-Seok;Sung, Hong-Seok;Suh, Jeong-Se
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.44-49
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    • 2022
  • The improvement in the battery performance and life using a battery thermal management system directly affects the improvement in the performance, life, and energy efficiency of electric vehicles. Therefore, this study numerically analyzed the heat exchange processes between the coolant inside the cooling plate channel and the heat generated by the battery. The cooling performance was analyzed based on the average temperature, temperature uniformity, and the maximum and minimum temperature differences of the battery. A performance difference existed depending on the coolant inlet temperature but showed the same tendency of cooling performance according to the shape of each plate's channel. Type 1 showed the best results in terms of battery temperature uniformity, which is the most important measure of battery performance; Type 2 showed the best results in terms of the average temperature of the battery; and Type 3 showed the best results in terms of the maximum and minimum temperature differences of the battery compared with that of the other cooling plates.

A Study On Flight Vibration Environmental Test of Unmanned Aerial Vehicle using Dual Electric Vibration Exciters (이중 전동식 진동 시험기를 이용한 무인 비행체의 비행진동 환경시험 연구)

  • Jangseob Choi;Dongho Oh
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.3
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    • pp.252-261
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    • 2023
  • Analysis of dynamic characteristics and flight vibration test for unmanned aerial vehicles was studied by using dummy test body. The FEM model for dummy test body was supplemented by results of modal and random vibration test. The free end boundary condition to simulate flight environments was made by test setup using bungee cable. Prior to the flight vibration test using a dual electric vibration exciters, the test procedure to calculate quantitative vibration level was studied by using military specification. The actual test was successfully done by using the analysis and pretest results. From the analysis results, it was possible to determine the feasibility of the test by predicting the excitation force of the flight vibration test and to get the response of any point which could not be measured by the test. The results of this study will much contribute to the Test and Evaluation of unmanned aerial vehicles.

Developing Planetary Gear Reduction Design Software for the Planetary Gear Design and Durability Strength Analysis of Armored Vehicle's Transmission (장갑차용 트랜스미션의 유성기어 설계 및 내구 강도 분석을 위한 유성기어 감속기 설계 소프트웨어의 개발)

  • SinHyun Kang;SungHo Park;YonSang Cho
    • Tribology and Lubricants
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    • v.39 no.5
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    • pp.173-182
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    • 2023
  • The composite planetary gear reducer, a power transmission component of armored vehicles, operates at a high torque and is used in severe environments such as mountain, gravel or unpaved roads. Therefore, they must be designed and manufactured to have high durability. To design such a planetary gear reducer, there are numerous specifications to validate, such as selecting the module and the number of teeth of each gear satisfied the requirements, and calculating gear specifications and durability strength. Because planetary gears constitute a combination of several gears, there are many restrictions and interferences in selecting the number of teeth and addendum modification coefficients, and designing the tooth shape. Developing an auto design program is necessary to design various planetary gears more conveniently and quickly. In this study, a planetary gear reducer design software, widely used in various machines and armored vehicles, was developed. This design software can automatically select the number of teeth and modules of the gears, calculate specifications and quickly evaluate its fatigue durability strength and scoring failure according to the planetary gear reducer design theory.

Influence of geometrical parameters of reentry capsules on flow characteristics at Mach 6

  • R.C. Mehta
    • Advances in aircraft and spacecraft science
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    • v.11 no.2
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    • pp.177-194
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    • 2024
  • The objective of this paper is to compute entire flow field over Apollo-II, Aerospace Reentry Demonstrator (ARD), Orbital Experiment (OREX) with sharp shoulder and rounded shape shoulder and Space Recovery Experiment (SRE) at different flare-cone half-angle of 20° and 35°. This paper addresses numerical solutions of the compressible three-dimensional Euler equations on hexahedral meshes for a freestream Mach 6 and at an angle of incidence 5°. Furthermore, spatial discretization is accomplished by a cell centred finite volume formulation solution and advanced in time by an explicit multi-stage Runge-Kutta method. The flow field characteristics, distribution of surface pressure coefficient and Mach number on fore-body and aft-body are presented as a function of the geometrical parameters of many reentry capsules. The surface pressure variation is numerically integrated to obtain the aerodynamic drag and compared well with impact theory. The present numerical study has observed the significant dependence of the blunt body and the aft-body geometry of the vehicle and can be used to study atmospheric conditions during re-entry trajectory. The numerical analysis reveals the significant influence of capsule geometry on the flow characteristics of the mechanism of upstream and structure of the flow near the wake region and aerodynamic drag coefficient.

A Study on Utilization 3D Shape Pointcloud without GCPs using UAV images (UAV 영상을 이용한 무기준점 3D 형상 점군데이터 활용 연구)

  • Kim, Min-Chul;Yoon, Hyuk-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.2
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    • pp.97-104
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    • 2018
  • Recently, many studies have examined UAVs (unmanned aerial vehicles), which can replace and supplement existing surveying sensors, systems, and images. This study focused on the use of UAV images and assessed the possibility of utilization in areas where it is difficult to obtain GCPs (ground control points), such as disasters. Therefore, 3D (dimensional) pointcloud data were generated using UAV images and the absolute/relative accuracy of the generated model data using GCPs and without GCPs was assessed. The results showed the 3D shape pointcloud generated by UAV image matching was proven if the relative accuracy was set, regardless of whether GCPs were used or not; the quantitative measurement error rate was within 1%. Even if the absolute accuracy was low, the 3D shape pointcloud that had been post processed quickly was sufficient to be utilized when it is impossible to acquire GCPs or urgent analysis is required. In particular, the results can obtain quantitative measurements and meaningful data, such as the length and area, even in cases with the ground reference point surveying and post-process.