• Title/Summary/Keyword: valve stem

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Study on the Fugitive Emissions of a PFA Lined Ball Valve through Helium Leak Detection (PFA 라이닝 볼밸브의 헬륨누설 검출 및 비산배출에 관한 연구)

  • Lee, Won-Ho;Kim, Dong-Yeol;Lee, Jong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.39-42
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    • 2016
  • A PFA lined ball valve, which is machined with fluorinated resin PFA to its inner part for improving corrosion resistance, non-stickness, heat-resistance, has been widely used to the chemical/pharmaceutical industries, the semiconductor/LCD manufacturing processes, etc. with the high purity chemicals as working fluid. EPA stated that 60% of all fugitive emissions come from the valve stem packing in a typical petroleum or chemical processing plant. They monitor regulated components for leaks and maintain seal performance at acceptable levels. Korean industrial standards only deals with the bubble test for in-line leakage of valves, which has the detectable leak rate of $10^{-4}$ [$mbar{\cdot}L{\cdot}s^{-1}$], therefore, it is not sufficient to check fugitive emissions. In this study, we conducted Helium leak detection from a PFA lined ball valve and evaluated fugitive emissions according to ISO 15848-1, which has the detectable leak rate of $10^{-9}$ [$mbar{\cdot}L{\cdot}s^{-1}$], for manufacturing the high-reliable PFA lined ball valves against fugitive emissions.

Dissimilar Friction Welding of Engine Exhaustive Valve and High Temperature Creep Prediction and Their Real-Time Evaluation by AE (엔진배기밸브의 내열강 이종재 마찰용접의 최적화와 고온 크리프의 실시간 예측 및 AE에 의한 실시간 평가)

  • Lee, Sang-Guk;Oh, Jung-Hwan;Oh, Sae-Kyoo
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.1-10
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    • 1999
  • The engine exhaustive valve became essential as the important element. The dissimmilar welding method of exhaustive valve head to stem was asked for manufacturing the engine exhaustive valve, for which the electric resistance are welding has been conventionally used, resulting in poor quality of the welded joint. In this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also the development of in-process real-time weld qudlity(such as strength and toughness) evaluation technique by acoustic emission for friction welding of the engine exhaustive valve(SUH3-SUH35 dissimilar steels) were perfomed. The high temperature(500, 500, 600$^{circ}$C) creep properties prediction of the friction welded joint of SUH3-SUH35 was investigated relating to the initial strain meethod(ISM) as a new approach, resulting in obtaining an experimental equation of creep life prediction.

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Numerical Study on the Leakage Safety of O-rings for a LPG Cylinder Valve (LPG 용기 밸브용 O-링의 누설안전성에 관한 해석적 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.11 no.2 s.35
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    • pp.37-42
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    • 2007
  • This paper presents the leakage safety of two O-rings, which are located at the rectangular groove between a valve body and a valve stem. The leakage safety analysis of 0-ring seals has been computed as functions of a compression set and a liquefied petroleum gas pressure of a LPG cylinder using a FEM program, MARC. The FEM computed results indicate that the loads from the filling pressure of $8kg/cm^2$ to the upper limit of the safety valve, $24.8kg/cm^2$ work safely according to the pressure vessel code. But two O-rings should consider the aging effects for an increased safety of the o-ring.

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A Safety Evaluation of Motor-Operated Valves of Nuclear Power Plants By Using PPM (PPM을 이용한 원자력 발전소 모터구동밸브의 안전성 평가)

  • Park, Su-Ki;Kim, Tae-Woong;Jeong, Hee-Kweon;Park, Sung-Keun
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.718-723
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    • 2001
  • PPM (Performance Prediction Methodology) developed by EPRI was introduced and applied to calculate the stem thrust of 3 and 4 inches flexible-wedge gate valves. The calculated stem thrusts of open and close strokes including cracking were compared with the results measured at in-situ differential pressure tests. The comparison has shown that PPM is an extremely conservative method to predict the minimum required stem thrust to operate motor-operated valves in a design basis accident condition of nuclear power plants.

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Development of Bi-directional Triple-eccentric Type Butterfly Valve (양방향 삼중편심 버터플라이 밸브 개발)

  • Kim, Soo-Young;Lee, Dong-Myung;Bae, Jung-Hoon;Shin, Sung-Chul;Sul, Chang-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.5
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    • pp.545-551
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    • 2009
  • In naval architecture and offshore engineering, the development and a broad use has been achieved in the field of flow control valves for pipe system. Butterfly valves are also widely used for flow control, but there are not many studies for triple-eccentric butterfly valves. Moreover, if the fluid of pipeline flows in the bi-direction then it makes more complicate to adapt triple-eccentric butterfly valves to flow control. In this study, we are trying to develop a bi-directional triple-eccentric butterfly valve through sealing mechanism and stem design study. Digital mockup using 3D CAD was constructed for shape interference check and structural analysis was conducted for structural safety. Also we performed leakage test to check out the durability of the bi-directional pressure for the developed valve.

Flow Rate Control System Design for the Industrial Valve (산업용 밸브의 유량제어 시스템 설계)

  • Choi, Jeongju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.387-392
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    • 2020
  • This paper proposes a flow-rate control system for industrial valves. Industrial valves are used in piping systems to control the flow rate and pressure. In general, valves used in pipelines are classified into globe valves, butterfly valves, and ball valves according to the shape. Motor, hydraulic, and pneumatic systems are used for operating valves. The flow meter should measure the flow rate when configuring the flow-rate control system. On the other hand, because the flow rate of the valve can be expressed by flow coefficient, a control scheme is proposed using the pressure deviation, which measures at the front and rear of the valve. The transfer function for the valve, according to the control input, was estimated using the signal compression method. Based on the induced transfer function, the disturbance observer was designed to improve the command following the performance of the valve stem. The performance of the proposed control method is compared with the flow-rate control result using the flow meter used.

Finite Element Analysis on the Deformation Behavior Safety of a Gas Valve (가스밸브의 변형거동 안전성에 관한 유한요소해석)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.21 no.4
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    • pp.70-75
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    • 2017
  • This paper presents the FEM analysis results on the deformation behavior safety of automatic cut-off horizontal and conventional vertical gas valves. Based on the FEM analysis, the primary maximum deformation of $4.4{\mu}m$ was formed on the right end side of a valve body when the internal gas pressure was supplied on the screw port and gas discharge port of an automatic cut-off horizontal gas valve. And the secondary maximum deformation of $2.9{\mu}m$ was formed on the end side of safety valve port. This small deformation of an automatic cut-off horizontal gas valve is strongly related to the balanced design of a horizontal gas valve main body, which is composed of a screw part, gas outlet port, port for a stem and spindle shaft assembly, and safety valve port. But, the primary maximum deformation of 0.076mm was formed on the upper part of a conventional automatic cut-off vertical gas valve when the internal gas pressure was supplied on the screw port and gas discharge port. And the secondary maximum deformation of 0.055mm was formed on the left end side of a gas outlet port. This may effect on the sealing clearance of o-ring that is inserted on the groove of an automatic cut-off unit. Thus, this paper recommends an automatic cut-off horizontal gas valve compared with that of a conventional gas valve for a gas leakage free mechanism of a LPG cylinder valve.

Experimental Study on the Leakage Characteristics of Stem Seals Depending on the Driving Distance of the LPG Vehicle (LP차량의 주행거리에 따른 스템시일의 누설특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.7-11
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    • 2008
  • This paper presents the experimental results on the oil leakage characteristics of stem seals depending on the driving distance in LPG vehicle. The increased speeds of the camshaft and oil temperatures do not affect to the oil leakage of the seals because of the low level of driving distances less than 40,000 km. But the increased driving distance over 50,000 km to 100,000 km shows a rapid deteriorating the sealing performance, which may increase the oil leakage through the rubbing surfaces between the poppet valves and stem seals. In this result, the stem seal may be exchanged about the driving distance of 50,000 km to 60,000 km with a currently used stem seal in LPG car. Thus, the stem seal for a poppet valve should be resigned for the increased durability and long life.

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Development of Large Superalloy Exhaust Valve Spindle by Dissimilar Inertia Welding Process (이종재료 마찰용접에 의한 초내열합금 대형 배기밸브 스핀들 개발)

  • Park Hee-Cheon;Jeong Ho-Seung;Cho Jong-Rac;Lee Nak-Kyu;Oh Jung-Seok;Han Mvoung-Seoup
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.8
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    • pp.891-898
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    • 2005
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint race, and energy required lot welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy amount of upset. working time, and residual stresses in the joint. Inertia welding was conducted to make the large exhaust valve spindle for low speed marine diesel engine. superalloy Nimonic 80A for valve head of 540mm and high alloy SNCrW for valve stem of 115mm. Due to different material characteristics such as, thermal conductivity and flow stress. on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and Parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the Predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters. especially for welds for which are very expensive materials or large shaft. Many kinds of tests, including macro and microstructure observation, chemical composition tensile , hardness and fatigue test , are conducted to evaluate the qualify of welded joints. Based on the results of the tests it can be concluded that the inertia welding joints of the superalloy exhaust valve spindle are better properties than the material specification of SNCrW.