• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.401-402
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• 2002

Diesel engines have many sliding parts with solid body contact. For example, a piston-ring and a cylinder bore, a valve and a valve-seat, a cam and a valve tappet. These parts have a severe wear problem. during engine life times. During these times, the valve tappet has abnormal wear such as scuffing and pitting due to a high hertzian contact stress between the cam and the tappet. Excessive wear problems frequently occur to both the cam and the tappet. To solve these problems, we developed an advanced wear resistant tappet. The developed tappet consisted of a hard-metal wear part and a steel body. To increase a bonding strength, those two parts, were directly bonded to each other. Also to decrease a bonding temperature, we developed the composition of Ni-binder materials in the hard metal. To estimate the wear characteristics of the newly developed tappet, we performed wear tests and engine dynamo tests in order to compare them with a conventional Fe-base tappet. As a result, the newly developed tappet has better wear characteristics than those of the conventional tappet. In addition, we performed a 100,000km field-test, and the newly developed tappet showed much improved wear resistance.

• 한국압력기기공학회 논문집
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• 제17권2호
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• pp.75-82
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• 2021

The 3D printing technology is one of the fourth industrial revolution technology that drives innovation in the manufacturing process, and should be applied to nuclear industry for various purposes according to the manufacturing trend change. In nuclear industry, it can be applied to manufacture obsolete items and new designed parts in advanced reactors or small modular reactors (SMRs), replacing the traditional manufacturing technologies. A gate valve body was manufactured, which was obsolete in nuclear power plant, using DED(Directed Energy Deposition) metal 3D printing technology after restoring design characteristics including 3D design drawing by reverse engineering. The 3D printed valve body was assembled with commercial parts such as seat-ring, disk, stem, and actuator for performance test. For the valve assembly, including 3D printed valve body, several tests were performed, including pressure test, end-loading test, and seismic test according to KEPIC MGG and KEPIC MFC. In the pressure test, hydraulic pressure of 391kgf/cm² was applied to 3D printed valve body, and no leak was detected. Also the 3D printed valve assembly was performed well in end-loading and seismic tests.

• Journal of Mechanical Science and Technology
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• 제14권6호
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• pp.645-654
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• 2000

In this paper, low level control algorithms of a metal belt CVT are suggested. A feedforward PID control algorithm is adopted for line pressure based on a steady state relationship between the input duty and the line pressure. Experimental results show that feedforward PID control of the line pressure guarantees a fast response while reducing the pressure undershoot which may result in belt slip. For ratio control, a fuzzy logic is suggested by considering the CVT shift dynamics and on-off characteristics of the ratio control valve. It is found from experimental results that a desired speed ratio can be achieved at steady state in spite of the fluctuating primary pressure. It is expected that the low level control algorithms for the line pressure and speed ratio suggested in this study can be implemented in a prototype CVT.

• 한국공작기계학회논문집
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• 제16권5호
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• pp.166-171
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• 2007

In this paper Research development about a micro metal forming manufacturing system has been developed. A micro forming system has been achieved in Japan and it's developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. We set the development of the equipment including micro deep drawing, micro punching and micro restriking process to the goal. To achieve this goal, we set the application product to a micro thin foil valve which is used in the micro pump module. The compound die set has been designed and manufactured to make two step process. The material of thin foil valve is SUS-304 and its thickness is 50$\mu$m. We can get a good forming results from micro punching experiments in this paper.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.229-232
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• 2005

This paper presents the design and fabrication of backflow prevented Micropump using the metal membrane. The Micropump is consisted of the lower plate, metal membrane, upper plate and the piezoelectric-element. The lower plate includes the micro channel and the inlet, outlet of the Micropump. The upper plate includes the micro channel and connects the piezoelectric-element. These plate are fabricated on the Pyrex glass wafer by sandblasting process. The metal membrane does roll of check valve that is prevented backflow of the Micropump. The metal membrane is fabricated on the stainless steel by laser machining. Piezoelectric-element is actuated the Micropump and controlled flowing of fluid. The Micropump is fabricated by bonding process of these multi-layer.

• 유공압시스템학회논문집
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• 제3권4호
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• pp.8-13
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• 2006

The high pressure cryogenic ball valve is used to transfer the liquefied natural gas which temperature is $-196^{\circ}C$, supplied pressure is $168kgf/cm^2$. In the present work, the temperature distribution and thermal deformation is calculated numerically. The CAR and CFD methods are useful to predict the thermal matter and the inner flow field of high pressure cryogenic ball valve. For this reason, to optimum design of the cryogenic ball valve, the theological behavior of the supplied LNG in a cryogenic valve has been studied. The governing equations are discredited and solved numerically by the finite-volume method and finite-element method. In this study, we designed the high pressure cryogenic ball valve that accomplishes zero leakage by elastic seal at normal temperature and metal seal at high temperature.

• 한국기계기술학회지
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• 제13권1호
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• pp.81-88
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• 2011

The triple eccentric butterfly valve has metal sheet and this study about butterfly valve ceiling is an innovative approach. But it is affected by the static pressure as well as cross-current. The damage at the valve on the pipe resulted from the reflux is due to valve leakage. This study is investigated on the triple eccentric disk and it is applied with angle and the static pressure in all cases to develop cross-current triple eccentric butterfly valves. The disc with the diameter of 300A is valve against flow velocity. The entrance pressure by flow characteristics is performed with numerical analysis. As the result, valve torque production is reduced more than the conventional triple eccentric valve and entrance pressure is decreased on the increase of valve open angle. And flow coefficient can be known to be increased.

• 한국기계가공학회지
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• 제13권4호
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• pp.69-74
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• 2014

A waste gate valve (WGV) assembly for a gasoline turbocharger is typically manufactured by means of precision casting. In this study, however, it was newly manufactured in a more innovative way, metal injection molding (MIM) using Inconel 713C alloy, and its performance was tested in a 1.6L direct injection gasoline engine by a thermal shock durability test that lasted 300 hours, after which the results were compared to those of a precision-cast WGV assembly with regard to the engine intake boost pressure, turbine wheel speed, and transient intake pressure. It was found that the two WGV assemblies showed similar performance levels throughout the durability test.

• 공학교육연구
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• 제19권6호
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• pp.44-48
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• 2016

This research is one of the Industry-University cooperation in idea factory of Korea Maritime and Ocean University. Idea factory of Korea Maritime and Ocean University is trying to train creative talented students and discover ingenious ideas. The contents are consisted of the possibility for the replacement of a metal valve disk to composite valve disk in butterfly valve based on the diversification. Purpose in this study is to predict failure field by each fly by appling Tsai-Wu Failure Index.

• 한국기계가공학회지
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• 제19권6호
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• pp.17-22
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• 2020

This study investigates the flow efficiency based on valve shape. Three models are designed for the throttle, ball, and butterfly valves. Results show that Flow Model B, representing the ball valve, demonstrates the fastest flow rate among the three models. Although pressure contours are present on the side surfaces of the valve wings for all models, Flow Model C, representing the butterfly valve, demonstrates to be under the least amount of applied pressure among the three models. The results of this study can be utilized to efficiently control the air flow through various types of valves.