• 제목/요약/키워드: upset

검색결과 256건 처리시간 0.024초

대형마찰용접을 이용한 로타샤프트 제조공정개발 (Process Development of Rotor Shaft using a Large Friction Welding)

  • 정호승;조종래;이낙규;박희천;최성규
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 춘계학술대회 논문집
    • /
    • pp.401-404
    • /
    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to different material characteristics, such as, thermal conductivity and flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

  • PDF

Turning Vane Bolt의 이종재(STS316L/IN X-750) 마찰용접에 관하여 (On Dissimilar Friction Welded Joints(STS316L/IN X-750) of Turning Vane Bolt)

  • 신기석;공유식;김선진;류인일
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2004년도 학술대회지
    • /
    • pp.331-336
    • /
    • 2004
  • Dissimilar friction welding were produced using 10mm and 11mm diameter solid bar in Inconel ally(IN X-750) to Stainless steel(STS316L) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Virkers hardness surveys of the bond of area and HAZ and macro-structure investigations. The specimens were tested as welded, not heat-treated. The tensile strength of the friction welded steel bars was increased up to $95\%$ of the STS316L base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_1=220(MPa),\;P_2=260(MPa),\;t_1=4(s),\;t_2=4(s)$ when the total upset length is 7(mm).

  • PDF

고속 전원차단 회로 설계 제작 및 측정 (A Design of High-speed Power-off Circuit and Analysis)

  • 정상훈;이남호;조성익
    • 전기학회논문지
    • /
    • 제63권4호
    • /
    • pp.490-494
    • /
    • 2014
  • In this paper, a design of high-speed power-off circuit and analysis. The incidence of high-dose transient radiation into the silicon-based semiconductor element induces the photocurrent due to the creation of electron-hole pairs, which causes the upset phenomenon of active elements or triggers the parasitic thyristor in the element, resulting in latch-up. High speed power-off circuit was designed to prevent burn-out of electronic device caused by Latch-up. The proposed high speed power-off circuit was configured with the darlington transistor and photocoupler so that the power was interrupted and recovered without the need for an additional circuit, in order to improve the existing problem of SCR off when using the thyristor. The discharge speed of the high speed power interruption circuit was measured to be 19 ${\mu}s$ with 10 ${\mu}F$ and 500 ${\Omega}$ load, which was 98% shorter than before (12.8 ms).

이종 마찰용접 강봉재의 후열처리에 따른 기계적 특성 (Mechanical Properties of Dissimilar Friction Welded Steel Bars in Relation to Post Weld Heat Treatment)

  • 공유식;김선진
    • 대한기계학회논문집A
    • /
    • 제30권4호
    • /
    • pp.402-408
    • /
    • 2006
  • Dissimilar friction welding were produced using 15(mm) diameter solid bar in chrome molybedenum steel(KS SCM440) to carbon steel(KS S45C) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and H.A.Z and microstructure investigations. The specimens were tested as-welded and post-weld heat treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_1=60(MPa),\;P_2=100(MPa),\;t_1=4(s),\;t_2=5(s)$ when the total upset length is 5.4 and 5.7(mm), respectively. The peak of hardness distribution of the friction welded joints can be eliminated by PWHT. Two different kinds of materials are strongly mixed to show a well-combined structure of macro-particles without any molten material and particle growth or any defects.

이종 마찰용접재의 기계적특성에 관하여 (On Mechanical Properties of Dissimilar Friction Welded Materials)

  • 권상우;정원택;최대검;공유식;김영식;김선진
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2003년도 추계학술대회 논문집
    • /
    • pp.158-162
    • /
    • 2003
  • A study on friction welding of chrome molybedenum steel(SCM440) to carbon steel(S45C) is examined experimentally through tensile test, hardness test. So, this paper deals with optimizing the welding conditions and analyzing various mechanical properties about friction welds of SCM440 to S45C steel. The tensile strength of the friction welded joint was increased up to 100% of the S45C base matal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_{1}=60(MPa)$, $P_{2}=100(MPa)$, $t_{1}=4(s)$, $t_{2}=5(s)$ when the total upset length is 5.7(mm).

  • PDF

서보모터방식 마찰용접을 이용한 TiAl 합금과 SCM440의 접합에 미치는 용접조건의 영향 (Effects on the Joining Condition of TiAl Alloy and SCM440 by Servo Motor Type Friction Welding)

  • 박종문;김기영;김경균;오명훈
    • 열처리공학회지
    • /
    • 제29권2호
    • /
    • pp.66-74
    • /
    • 2016
  • In this study, characteristics of TiAl alloy and SCM440 (Cr-Mo steel) have been investigated with the various joining condition by servo motor type friction welder. The experimental factors of friction welder used in this study are spindle revolution, friction speed, and distance, upset speed and distance, respectively. Servo motor type friction welder could be controlled by the level of oil pressure, and it could be performed by position control dependence of electrical energy. Mechanical properties and morphology of welded interface were characterized by various joining condition. This aroused due to the bond strength dependence on friction heat and size of the heat affected zone. Therefore, it is necessary to have enough friction heat and decreased heat affected zone for good friction welding between dissimilar metals. An optimum bond was obtained between TiAl alloy and SCM440 by controlling friction speed and distance. At the spindle revolution 4,000 rpm, friction speed 120 mm/min, friction distance 15 mm, the bond strength was found to be 312 MPa.

삼중화된 회로에서의 결함 감지를 위한 방법에 관한 연구 (A Study on Fault Detection Scheme on TMRed Circuits)

  • 강동수;이종길;장경선
    • 한국정보과학회:학술대회논문집
    • /
    • 한국정보과학회 2011년도 한국컴퓨터종합학술대회논문집 Vol.38 No.1(B)
    • /
    • pp.313-316
    • /
    • 2011
  • SRAM-based FPGAs are very sensitive to single event upset(SEU) induced by space irradiation. To mitigate SEU effects, space applications employ some mitigation schemes. The triple modular redundancy(TMR) is a well-known mitigation scheme. It uses one or three voters as well as three identical blocks performing the same work. The voters can mask out one error in the outputs from the three replicated blocks. One SEU error in TMRed circuits can be masked but it needs to be detected for some reasons such as to analyze the SEU effects in the satellite or to recover the circuits from the error before additional error occur. In this paper, we developed a fault detection circuit and reporting system to detect a fault on the TMRed circuits. To verify our error detection circuit and reporting circuit, we performed an irradiation test at MC-50 Cyclotron. Experimental results showed that error detection circuit can detect a fault on the TMRed test circuit in radiation environment.

선박 디젤 엔진용 피스톤 로드의 마찰용접 공정해석 용접부 기계적 특성 (Friction Welding Process Analysis of Piston Rod in Marine Diesel Engine and Mechanical Properties of Welded Joint)

  • 정호승;손창우;오중석;최성규;조종래
    • 소성∙가공
    • /
    • 제20권3호
    • /
    • pp.236-242
    • /
    • 2011
  • The two objectives of this study were, first, to determine the optimal friction welding process parameters using finite element simulations and, second, to evaluate the mechanical properties of the friction welded zone for large piston rods in marine diesel engines. Since the diameters of the rod and its connecting part are very different, the manufacturing costs using friction welding are reduced compared to those using the forging process of a single piece. Modeling is a generally accepted method to significantly reduce the number of experimental trials needed when determining the optimal parameters. Therefore, because friction welding depends on many process parameters such as axial force, initial rotational speed and energy, amount of upset and working time, finite element simulations were performed. Then, friction welding experiments were carried out with the optimal process parameter conditions resulting from the simulations. The base material used in this investigation was AISI 4140 with a rod outer diameter of 280 mm and an inner diameter of 160 mm. In this study, various investigation methods, including microstructure characterization, hardness measurements and tensile and fatigue testing, were conducted in order to evaluate the mechanical properties of the friction welded zone.

펄스방사선에 대한 전자장비 방호용 모듈구현 및 기능시험 (Implementation of the Radiation Protection Module for Electronic Equipment from Pulsed Radiation and Its Function Tests)

  • 이남호
    • 전기학회논문지
    • /
    • 제62권10호
    • /
    • pp.1421-1424
    • /
    • 2013
  • The electronic equipment which is exposed to high level pulsed radiation is damaged by Upset, Latchup, and Burnout. Those damages come from the instantaneous photocurrent from electron-hole pairs generated in itself. Such damages appear as losses of a power in military weapon system or as a blackout in aerospace equipment and eventually caused in gross loss of national power. In this paper, we have implemented a RDC(Radiation detection and control module) as a part of the radiation protection technology of the electronic equipment or devices from the pulsed gamma radiation. The RDC, which is composed of pulsed gamma-ray detection sensor, signal processors, and pulse generator, is designed to protect the an important electronic circuits from the a pulse radiation. To verify the functionality of the RDC, LM118s, which had damaged by the pulse radiation, were tested. The test results showed that the test sample applied with the RDC was worked well in spite of the irradiation of a pulse radiation. Through the experiments we could confirm that the radiation protection technology implemented with the RDC had the functionality of radiation protection for the electronic devices.

안티롤링 추를 이용한 부유체의 롤링 저감 (Rolling Reduction of Floating body by Anti-Rolling Pendulum)

  • 박석주;박경일;이금주
    • 한국항해항만학회:학술대회논문집
    • /
    • 한국항해항만학회 2016년도 춘계학술대회
    • /
    • pp.106-107
    • /
    • 2016
  • 부유체의 롤링은 심지어 구조물 전체를 전복시키고, 또 승조원의 피로를 누적시키고, 선체에 반복적인 외력을 가하는 등 부유체의 안정과 구조물의 안전에 심대한 영향을 끼친다. 그래서 거의 모든 선박의 경우에는 빌지킬을 설치하여 롤링을 감소시키고 있고, 특수한 경우에는 안티롤링 탱크나 핀 스테빌라이저나 자이로 스코프 등을 설치하여 롤링을 줄이고 있다. 본 연구에서는 안티롤링 추를 이용하여 부유체의 롤링을 줄이고자 한다. 보통 단진자라고 하면 질량체를 끈으로 어디엔가 고정시켜 놓고 자유롭게 흔들리는 구조를 말한다. 여기에서는 통상의 진자 대신에 추를 원궤도에 올려놓아서 단진동 운동을 하도록 하는 원리를 이용한다. 안티롤링 탱크의 물 대신 추를 이용하는 방식으로 약 1/6의 용적으로 안티롤링 탱크보다 더 좋은 효과를 낼 수 있음을 확인하였다.

  • PDF