• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.22 no.1
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• pp.3-8
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• 2012

In an attempt to improve adhesion strength between glass and metal due to use of Pb-free solder as a sealant between glass and metal in the manufacturing process of vacuum insulation window glass to maintain the vacuum volume, ultrasonic energy is often applied during the process of Pb-free sealing. In this study, we propose an ultrasonic vibrator with a 4 mm end tip radius which performs resonance frequency of 60 kHz and 14 um or higher vibration displacement. A frequency variation due to applied pressure on piezo disks, which was excluded in the computer simulation, was verified experimentally, and we have demonstrated a 17 um vibration displacement at 50 V input through the performance test of a vibrator constructed with our specification.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2006.11a
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• pp.484-487
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• 2006

In this paper, linear ultrasonic actuators are designed using two dimensional motions of a PMW-PT piezoelectric plate. By equalizing the natural frequencies of longitudinal and transverse vibration modes in the cantilever structure, the ultrasonic motion of the combined vibration modes are generated. We have designed two different PMN-PT actuators: one uses a tip attached on the edge of the actuator and it drives the object in the perpendicular direction of the tip. In other model, the actuator plate moves itself through stationary guides. Prototypes of the two models are manufactured and experiments results are compared to the theoretical and numerical results. The effects of structural characteristics and the friction force existing between the actuator tip and the moving object are considered. Experiments show the possibility of small size ultrasonic linear motors which can be applicable to small form factor information storage and phone camera actuators.

• Journal of Biomedical Engineering Research
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• v.18 no.4
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• pp.407-412
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• 1997

In this paper, we present a new method to diagnose the characteristics of the soft tissue, especially a liver. In order to diagnose the characteristics of a liver, it is necessary to evaluate the propagation delay time and propagation velocity of bending vibration In a liver. For this purpose, we measure the propagation velocity of bending vibration in a liver for low frequency forced vibration using a standard ultrasonic Doppler diagnosis equipment. We have carried out preliminary experiments by using an ultrasonic probe of 3.5MHz and obtained some results. This new measurement method developed here can be applied to new research and medical fields for acoustic non-invasive diagnosis of soft tissue.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.3
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• pp.56-62
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• 2008

The biocompatibility and the fatigue strength of Co-Cr-Mo alloy are excellent, so it is used well for the material of artificial joints. The head of artificial joint needs mirror surface for reduction of abrasive resistance. Mirror finishing of Co-Cr-Mo alloy with geometrically defined single crystal diamond cutting tools is handicapped by micro chipping of tool edge. In general, it is said that the micro chipping of diamond tool is caused by work hardening of Co-Cr-Mo alloy for the cut. In the present research, mirror finishing of Co-Cr-Mo alloy by applying ultrasonic elliptical vibration cutting was carried out. The experimental results show that the micro chipping of diamond tool was suppressed and the tool wear was remarkably reduced as compared with the ordinary diamond cutting without elliptical vibration motion. It was confirmed that the good mirror surface of maximum surface roughness of 25 nmP-V was obtained for the cutting length of about 14 m. It is expected that mirror finishing of Co-Cr-Mo alloy can be achieved by applying ultrasonic elliptical vibration cutting practically.

• Journal of the Korean Society for Precision Engineering
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• v.8 no.2
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• pp.69-77
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• 1991

The ultimate target of machining process is to get both precision and productivity simultaneously. To obtain these effects, many kinds of machining methods have been considered and various research effort has been made for a long time. Ultrasonic vibration cutting method is one of these methods. When the ultrasonic vibration is applied on the workpiece or the tool, the cutting tool makes periodical contact with workpiece due to vibration. The cutting is performed by vibrating impact force while the cutting tool contacts the workpiece, and it makes the displacement of both the tool and workpiece minimum in three force component (principal, axial, radial force) direction during the cutting process. So the cutting precision is better than conventional cutting method. The main results that obtained by the expriments of ultrasonic vibration cutting are as follows; 1. The value of roundness is about 1.4 ~ 2.5 [${\mu}m$] and this value is three or four times less than that of conventional cutting. 2. The value of surface roughness is about 1.2~2.2 [${\mu}m$] and this value is the two or three times less than that of conventional cutting.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.3
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• pp.344-349
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• 2017

In this study, we developed a process technology to fabricate RFID tag antennas using a one-sheet inlay micro-pattern forming process by press-molding RFID tag antennas on insulation sheet layers, such as polymer films, using ultrasonic longitudinal vibration. In addition, a fine pattern applicable for RFID tag antennas was manufactured using a $25{\mu}m$ thick thin-plate square wire; this is in contrast to the method that uses a conventional round wire. The developed ultrasonic indentation process can be used to fabricate fine pattern of the RFID antenna using one piece of equipment. The simplified manufacturing process technology has a shorter manufacturing time and is more economical. The developed RFID tag antenna forming technique involves pressing the $25{\mu}m$ square wire directly on the thin sheet insulation sheet of maximum thickness $200{\mu}m$, using a 60 kHz ultrasonic tool horn.

• Journal of Korea Foresty Energy
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• v.22 no.2
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• pp.60-68
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• 2003

In forest products industry, a variety of nondestructive evaluation techniques are now being used to assess the mechanical properties of structural lumber. Ultrasonic and longitudinal vibration technique are frequently used to assess the modulus of elasticity(MOE) of lumber. The objective of this research was to evaluate the MOE and modulus of rupture(MOR) of small-diameter of Larix log(Larix kaempferi Carr.), using these techniques. In this study, 50 small-diameter logs were nondestructiveively evaluated. The dynamic modulus of elasticity(Eu) of the logs was first evaluated, using an ultrasonic method. After ultrasonic tests, the logs were measured using a longitudinal vibration technique(Ev). Static bending test was then performed on the logs to obtain the static modulus of elasticity(Es) and modulus of rupture of these logs. In general, the dynamic MOE (Ev) of logs was closely co..elated with the stati, MOE for log. Based on the results of these experiments, it can be concluded that small-diameter Larix logs can be successfully evaluated by Ultrasonic and longitudinal vibration technique. The experimental results indicated that the ultrasonic technique is effective to the log, which contains many knots. The longitudinal vibration technique is effective to the log, in which many cracks are included.

• Journal of the Korean Society for Precision Engineering
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• v.8 no.3
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• pp.55-63
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• 1991

Transforming small ultrasonic energy into large mechanical energy is the essential feature of ultrasonic vibration in various application fields. This energy amplification can be obtained by achieving resonance condition between booster or tool horn and transducer. When it has uniform section with small sectional area, one dimensional analysis provides good estimation of the natural frequency of the horn. But, for arbitrary shape of horn, one dimensional analysis can no longer be applied. At present, designing tool horn whose natural frequency is identical to that of transducer requires serveral stages of trial and error in actual manufacturing process. In this paper, frequency analysis program is developed to easily predict the natural frequency of ultrasonic vibration cutting tool with axisymmetry and 3- dimensional shape using finite element method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.02a
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• pp.245-252
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• 2002

Ultrasonic machining technology has been developed over recent years for the manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile. Ultrasonic machining process is an efficient and economical means of precision machining of ceramic materials. The process is non-thermal, non-chemical and non-electric md hardly creates changes to the mechanical properties of the brittle materials machined. This paper describes the characteristics of the micro-hole of $Al_2O_3$ by ultrasonic machining with tungsten carbide tool. The effects of various parameters of ultrasonic machining, including abrasives, machining force and pressure, on the material removal rate, hole quality, and tool wear presented and discussed. The ultrasonic Machining of micro-holes in ceramics has been under taken and the machining mechanism in the ultrasonic machining of ceramics based on the fracture-mechanics concept has been analyzed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.5
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• pp.419-423
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• 2008

A new polymer replication technology using ultrasonic vibration is proposed and demonstrated. A commercial ultrasonic welder has been used in this experiment. Two different types of nickel molds have been fabricated: pillar type and pore type microstructures. Polymethyl methacrlylate (PMMA) has been used as the replication material and the optimal molding time was 2 sec and 2.5 sec for pillar-type and pore-type micromolds, respectively. Compared with the conventional polymer micromolding techniques, the proposed ultrasonic micromolding technique has the shortest processing time. In addition, only contact area between micromold and polymer substrate is melted so that the thermal shrinkage can be minimized. The fabricated PMMA microstructures have been very accurately replicated without vacuum. The proposed ultrasonic molding technique is a good alternative for high volume production.