• Title/Summary/Keyword: ultrasonic flaw detection

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Consideration on the Experimental Measurement of Flaw Height of Welds by Ultrasonic Testing (초음파(超音波) 탐상법(探傷法)에 의(依)한 용접부(熔接部)의 결함(缺陷)높이 측정(測定)에 관한 연구(硏究))

  • Ahn, Il-Young;Yin, Tong-Kyu;Han, Eung-Kyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.2 no.1
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    • pp.10-16
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    • 1982
  • This study was carried out to measure the flaw height of welds in consideration of the effective probe angle in ultrasonic oblique detection. Specimens with inserted artificial flaws were made and flaw heights were estimated from detecting these specimens. Two different methods were applied to estimate flaw heights. From the result of the experiment, flaw height could be measured within the accuracy of 15% percent error and the difference between the probe distance method and beam path method is about 5% relatively small. It is considered that the results obtained this experimental study could be helpful informal ions for measuring flaw height.

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Evaluation Technology for the Flaw Sizing of Generator Rotor by Using Phased Array Ultrasonic Technique (위상배열 초음파기법을 이용한 발전기 로터 결점크기 평가)

  • Kim, Jin-Hoi;Park, Cher-Young;Lee, Sang-Hoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.14-19
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    • 2009
  • NDE(Nondestructive examination) detects a flaw or discontinuity in materials. Flaws detected by the examination shall be evaluated for the decision basis of the integrity. The internal flaws of forging products can be detected by UT. However, UT has detection limits because of its reflected signal weakness. Normally, a 1mm or less flaw is known as the limit. If a flaw was detected, the size of flaw would be evaluated by AVG(or DGS) technique. To verify the evaluation data, alternative examination methods are needed. But there is no alternative examination methods until now. In this study, Phased array ultrasonic technique can be used to size the flaws in the generator rotor with focused beam of ultrasonic wave as a supplement method of AVG. Also, the phased array ultrasonic technique described enables the shape of flaw to be depicted exactly.

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Studies on the Influence of Various factors in Ultrasonic Flaw Detection in Ferrite Steel Butt Weld Joints

  • Baby, Sony;Balasubramanian, T.;Pardikar, R.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.270-279
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    • 2003
  • Parametric studies have been conducted into the variability of the factors affecting the ultrasonic testing applied to weldments. The influence of ultrasonic equipment, transducer parameters, test technique, job parameters, defect type and characteristics on reliability far defect detection and sizing was investigated by experimentation. The investigation was able to build up substantial bank of information on the reliability of manual ultrasonic method for testing weldments. The major findings of the study separate into two parts, one dealing with correlation between ultrasonic techniques, equipment and defect parameters and inspection performance effectiveness and other with human factors. Defect detection abilities are dependent on the training, experience and proficiency of the UT operators, the equipment used, the effectiveness of procedures and techniques.

Speckle Noise Reduction and Flaw Detection of Ultrasonic Non-destructive Testing Based on Wavelet Domain AR Model (웨이브렛 평면 AR 모델을 이용한 초음파 비파괴 검사의 스펙클 잡음 감소 및 결함 검출)

  • 이영석;임래묵;김덕영;신동환;김성환
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.100-107
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    • 1999
  • In this paper, we deal with the speckle noise reduction and parameter estimation of ultrasonic NDT(non-destructive test) signals obtained during weld inspection of piping. The overall approach consists of three major steps, namely, speckle noise analysis, proposition of wavelet domain AR(autoregressive) model and flaw detection by proposed model parameter. The data are first processed whereby signals obtained using vertical and angle beam transducer. Correlation properties of speckle noise are then analyzed using multiresolution analysis in wavelet domain. The parameter estimation curve obtained using the proposed model is classified a flaw in weld region where is contaminated by severe speckle noise and also clear flaw signal is obtained through CA-CFAR threshold estimator that is a nonlinear post-processing method for removing the noise from reconstructed ultrasonic signal.

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Split-spectrum Processing for Improved Flaw Detectability by Ultrasound System ("Split-Spectrum Processing"을 사용(使用)해서 (결정립(結晶粒) 크기에 따른) 초음파(超音波) 결함판독(缺陷判讀) 개선(改善))

  • Koo, Kil-Mo;Shim, Chul-Moo;Ahn, Byeong-Wan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.2
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    • pp.8-15
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    • 1988
  • A split-spectrum processing technique for an ultrasonic flaw detection system has been developed, which improves the flaw-to-grain echo ratio in large-grained materials. The enhancement is achieved by partitioning a wide-band received spectrum to obtain frequency shifted bands, which are then processed to suppress the grain echoes with respect to the flaw echo, using a novel signal minimization algorithm. A technique for suppression of grain echoes has also been devised which takes advantage of the fact that the grain echo amplitude changes with the frequency of the incident ultrasound whereas the flaw echo amplitude does not. The combination of this technique and the new flaw detection system greatly improve the capabilities of ultrasonic evaluation of large grain materials.

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Ultrasonic Transducer Design for the Axial Flaw Detection of Dissimilar Metal Weld (이종금속 용접부 축방향 결함 검출을 위한 초음파 탐촉자 설계)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Yang, Seung-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.536-542
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    • 2011
  • Dissimilar metal welds in nuclear power plant are known as very susceptible to PWSCC flaws, and periodically inspected by the qualified inspector and qualified procedure during in-service inspection period. According to field survey data, the majority of their DMWs are located on tapered nozzle or adjacent to a tapered component. These types of configurations restrict examination access and also limit examination volume coverage. Additionally, circumferential scan for axially oriented flaw is very difficult to detect located on tapered surface because the transducer can't receive flaw response from reflector for miss-orientation. To overcome this miss-orientation, it is necessary adapt skewed ultrasonic transducer accomodate tapered surface. The skewed refracted longitudinal ultrasonic transducer designed by modeling and manufactured from the modelling result for axial flaw detection. Experimental results showed that the skewed refracted longitudinal ultrasonic transducer get higher flaw response than non-skewed refracted longitudinal ultrasonic transducer.

Determination of Incident Angle and Position of Optimal Mode Ultrasonic Beam for Flaw Detection in Anisotropic and Inhomogeneous Weldments by Ray Tracing

  • Zhao, Xinyu;Song, Sung-Jin;Kim, Hak-Joon;Gang, Tie;Kang, Suk-Chull;Choi, Yong-Hwan;Kim, Kyung-Cho;Kang, Sung-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.231-238
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    • 2007
  • Ultrasonic inspection of austenitic steel weldments is a truly difficult task due to complicated wave propagation phenomena such as beam skewing, splitting and distortion. In order to understand these phenomena and design proper inspection procedures, simulation is increasingly paid more attention to. This article addresses a ray tracing based approach to determine incident angle and position of optimal wave mode ultrasonic beam for flaw detection in anisotropic and inhomogeneous austenitic steel weldments. Specially, the optimal mode of ultrasonic wave wave is selected by ray tracing simulation, and an optimization approach based on ray tracing and bi-section search is proposed in order to find the ray path connecting two given points in weldments. With help of this approach, the optimal incident angle and position of ultrasonic beam can be determined for a given flaw position.

An Experimental Study on Detection of Defects in Weldzone (용접부 결함 검출에 관한 실험적 연구)

  • 남궁재관
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.56-63
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    • 2003
  • In this study, an automatic ultrasonic testing system is used to detect the defects of the natural flaw test specimen and of the artificial flaw test specimen. We evaluate the detection performance of the acceptance standard for the natural flaw test specimen and of the acceptance standard for the artificial flaw test specimen. We also study the potential problems of those acceptance standards. The results indicate that the acceptance standard for the detection of defects in weldzone is good then the sensitivity correction is performed and that we must clearly specify special check points of the acceptance standard for the system in use.

Experience in Ultrasonic Flaw Estimation and its Excavation on the Weldments of Nuclear Pressure Vessels (원전 압력용기 용접부 초음파탐상, 결함크기 평가 및 결함 수리 경험)

  • Lee, J.P.;Park, D.Y.;Lim, H.T.;Kim, B.C.;Joo, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.52-60
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    • 1991
  • The importance and role of preservice and inservice inspection(PSI/ISI) for nuclear power plant components are intimately related to plant design, safety, reliability and operation etc.. The Korea Atomic Energy Research Institute(KAERI) has been performing PSI/ISI in Korea since the PSI of Kori nuclear power plant, unit 1 had been performed in 1977. KAERI has localized PSI/ISI technology and has done much experience in ultrasonic flaw detection, evaluation and its excavation on the weldments of large pressure vessels. The results of flaw estimation using ultrasonic examination are compared with the actual flaw sizes revealed by field excavation. KAERI's experience regarding PSI/ISI was described and some discussions were added.

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Research on Foundation Technology for Crack Inspection Automation Device with Effective Performance (효과적인 크랙 검사 자동화 장치를 위한 기반 기술 연구)

  • Choi, Goon-Ho
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.143-148
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    • 2019
  • Numerous pipe lines can be found on various plant-based industrial sites. These pipelines should be periodically checked for defects. Most of these pipelines are internally inaccessible and difficult to visually inspect. Therefore, the inspection is being carried out with the help of non-contact inspection equipment such as ultrasonic flaw detection equipment. The use of ultrasonic flaw detection equipment can raise time and efficiency issues. In order to solve this problem, we will study the basic technology necessary for the development of automated inspection system equipped with ultrasonic measuring equipment and verify the validity through the fabrication of the demonstration device.