• Title/Summary/Keyword: ultra-precision

Search Result 924, Processing Time 0.031 seconds

Development of High Precision Fastening torque performance Nut-runner System (고정밀 체결토크 성능 너트런너 시스템 개발)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.20 no.4
    • /
    • pp.35-42
    • /
    • 2019
  • Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.

Optimization of Bending Process for the Fabrication of Ultra Precision Metallic Bipolar Plate for Molten Carbonate Fuel Cell (용융탄산염 연료전지용 초정밀 금속분리판 제작을 위한 굽힘 공정 최적화)

  • Lee, C.H.;Ryu, S.M.;Yang, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.10a
    • /
    • pp.345-348
    • /
    • 2008
  • Metallic bipolar plate for molten carbonate fuel cell(MCFC) is composed of the shielded slot plate and the center plate. Among these, the center plate plays an important role in gas sealing. Therefore, manufacturing of the center plate is considered one of the key issues in MCFC. The center plate is manufactured by bending process. In bending process, springback and recoiling are two main problems. The aim of this article is to optimize the bending process of the center plate regardless of springback and recoiling. To achieve this goal, we proposed the punch having step to reduce springback and recoiling. Using finite element method and $L_9$ orthogonal array, we determined the main factors in the center plate bending process. And we found the optimal bending process condition for the MCFC center plate.

  • PDF

Ultra Wideband Channel Model for Indoor Environments

  • Alvarez, Alvaro;Valera, Gustavo;Manuel Lobeira;Torres, Rafael-Pedro;Garcia, Jose-Luis
    • Journal of Communications and Networks
    • /
    • v.5 no.4
    • /
    • pp.309-318
    • /
    • 2003
  • This paper presents an in-depth study of a UWB indoor radio channel between 1 and 9 GHz, which was used for the subsequent development of a new statistical UWB multipath channel model, focusing on short range indoor scenarios. The channel sounding process was carried out covering different indoor environments, such as laboratories, halls or corridors. A combination of new and traditional parameters has been used to accurately model the channel impulse response in order to perform a precise temporal estimation of the received pulse shape. This model is designed specifically for UWB digital systems, where the received pulse is correlated with an estimated replica of itself. The precision of the model has been verified through the comparison with measured data from equivalent scenarios and cases, and highly satisfactory results were obtained.

Experimental Study of the Aspheric-plano Lens Fabrication using Compression Glass Molding

  • Ryu, Seong-Mi;Kim, Hye-Jeong
    • Transactions on Electrical and Electronic Materials
    • /
    • v.9 no.6
    • /
    • pp.237-242
    • /
    • 2008
  • The effects of the process parameters in the molding of aspheric glass lenses for camera phone modules have been investigated experimentally. The molding conditions were optimized with respect to the form accuracy (PV) (the response variable) of the molded lens. The experimental conditions were obtained by employing a factorial design method. From the analysis of variance (ANOVA) and P-value (significance level), the slow cooling rate was found to affect the response variable most significantly. The lens molded under the optimum molding condition showed a transcription ratio of 93.4%.

Adaptive Error Compensation of Heterodyne Laser Interferometer using DFNN (DFNN을 이용한 헤테로다인 레이저 간섭계의 적응형 오차 보정)

  • Heo, Gun-Haeng;Lee, Woo-Ram;You, Kwan-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.57 no.6
    • /
    • pp.1042-1047
    • /
    • 2008
  • As an ultra-precision measurement system the heterodyne laser interferometer plays an important role in semiconductor industry. However the errors of environment and nonlinearity which are caused by air refraction and frequency-mixing separately reduce the accuracy of displacement measurement. In this paper we propose a DFNN(data fusion and neural network) method for error compensation. As a hybrid method of data fusion and neural network, DFNN method reduces the environmental and nonlinear error simultaneously. The effectiveness of the proposed error compensation method is proved through experimental results.

Plating hardness and its effect to the form accuracy in shaping of corner cube on cu-plated steel plate using a single diamond tool (단결정 다이아몬드 공구에 의한 Corner Cube 가공 시, 형상정밀도에 미치는 동 도금층의 경도의 영향)

  • Lee, J.Y.;Kim, C.H.;Sea, C.W.
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.13 no.5
    • /
    • pp.64-69
    • /
    • 2014
  • This article presents machining experiments to assess the relationship between the profile accuracy and the workpiece hardness using a natural diamond tool on an ultra-precision diamond turning machine. The study is intended to secure a corner cube prism pattern for reflective film capable of high-quality outcomes. The optical performance levels and edge images of corner cubes having various hardness levels of the copper-coated layer on a carbon steel plate are analyzed. The hardness of the workpiece has a considerable effect on the profile accuracy. The higher the hardness of the workpiece, the better the profile accuracy and the worse the edge wear of the diamond tool.

Design of Bar Horn for Ultrasonic Bonding (초음파 접합용 바혼의 설계)

  • Kim, Sun-Rak;Lee, Jae-Hak;Yoo, Choong-D.
    • Journal of Welding and Joining
    • /
    • v.27 no.5
    • /
    • pp.68-73
    • /
    • 2009
  • The bar horn is designed to increase uniformity of the displacement on the output face through simulation and experiments. Three-dimensional modal analysis is conducted using the finite element method to calculate the vibration mode and displacement on the output face, and the design of experiment (DOE) technique is employed to determine the optimum dimensions of the groove and slot so that the high amplitude uniformity of the bar horn is produced. Displacement of the bar horn was measured using the Laser Doppler Vibrometer (LDV), and the experimental results show good agreements with the predicted results. High uniformity of the bar horn is achieved with the dimensions of the groove and slot determined using the design equations.

Effective Content-Based Image Retrieval Using Relevance feedback (관련성 피드백을 이용한 효과적인 내용기반 영상검색)

  • 손재곤;김남철
    • Proceedings of the IEEK Conference
    • /
    • 2001.09a
    • /
    • pp.669-672
    • /
    • 2001
  • We propose an efficient algorithm for an interactive content-based image retrieval using relevance feedback. In the proposed algorithm, a new query feature vector first is yielded from the average feature vector of the relevant images that is fed back from the result images of the previous retrieval. Each component weight of a feature vector is computed from an inverse of standard deviation for each component of the relevant images. The updated feature vector of the query and the component weights are used in the iterative retrieval process. In addition, the irrelevant images are excluded from object images in the next iteration to obtain additional performance improvement. In order to evaluate the retrieval performance of the proposed method, we experiment for three image databases, that is, Corel, Vistex, and Ultra databases. We have chosen wavelet moments, BDIP and BVLC, and MFS as features representing the visual content of an image. The experimental results show that the proposed method yields large precision improvement.

  • PDF

A Study on the Feed Characteristics of Twist Friction Driver (Twist Friction Driver의 이송특성에 관한 연구)

  • Jeong, Jun-Hui;Lee, Eung-Suk;An, Dong-Yul
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.934-939
    • /
    • 2004
  • This paper propose a study on the Feed Characteristics of Twist Friction Driver. We are using Twist Friction Driving mechanism system. The system consists of Twist Friction Driver elements such as driving shaft, driven roller, Spring for pre-load, Air bearing guide, Servo motor, and measuring devices such as Encoder of Servo motor, Laser interferometer, LVDT . The Twist Friction driver is mechanically simple and very quiet at high speed, and has low pre-load. So The Twist Friction driver can materialize an ultra precision feed-resolution. The feed characteristics of the driver is determined by slip and angular error, backlash.

  • PDF

Machining of Corner-cube Pattern on Accumulated Cu-Thin Plates (적층된 구리 박판의 코너 큐브 패턴의 가공)

  • Lee, Joon-Yong;Bae, Chan-Yeol;Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.15 no.3
    • /
    • pp.109-114
    • /
    • 2016
  • This study presents the optimal hardness range for a coated layer of a workpiece when the diamond tool cuts the corner-cube pattern on the coated plates using an ultra-precision diamond-turning machine. Two kinds of coated plates, which have the hardness range of 211~328 Vickers hardness, are used on the first experiments. The form accuracy for the corner-cube pattern could be achieved through the following experiments using the accumulated thin copper plates in second experiments, having optimal 265~275 Vickers hardness based on the basic first experiments without tool wear. When the number of machining adjustments was increased to seven times, having machining depth was reduced successively in second experiment, a fine surface could be achieved without tool wear.