• Title/Summary/Keyword: tool quality

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Prediction on the Efficiency of Coated Tool Using Taguchi Design and Neural Network (다꾸지 기법 및 신경망을 이용하여 코팅공구의 성능예측 연구)

  • Choi Gwang Jin;Lee Wi Ro;Choi Suk Woo;Paik Young Nam
    • Journal of Surface Science and Engineering
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    • v.36 no.3
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    • pp.284-289
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    • 2003
  • In this study, the prediction on the quality of tools after coating process has been investigated. Under different coating conditions, cutting resistances have been obtained and analyzed with a tool dynamometer to provide optimized coating conditions. The optimized coating conditions Lhave been computed with the most effective factors found by S/N ratio of Taguchi method. To evaluate the influence of the factors on cutting efficiency through the minimum of number of experiment times, the way of neural network design using Taguchi method has been employed.

Fiber Laser Welding in the Car Body Shop - Laser Seam Stepper versus Remote Laser Welding -

  • Kessler, Berthold
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.17-22
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    • 2013
  • The excellent beam quality of high power fiber lasers are commonly used for remote welding applications in body job applications. The Welding speed and productivity is unmatched with any other welding technology including resistance spot welding or traditional laser welding. High tooling cost for clamping and bulky safety enclosures are obstacles which are limiting the use. With the newly developed Laser stitch welding gun we have an integrated clamping in the process tool and the laser welding is shielded in a way that no external enclosure is needed. Operation of this laser welding gun is comparable with resistance spot welding but 2-times faster. Laser stitch welding is faster than spot welding and slower than remote welding. It is a laser welding tool with all the laser benefits like welding of short flanges, weld ability of Ultra High Strength steel, 3 layers welding and Aluminium welding. Together with low energy consumption and minimum operation cost of IPG fiber laser it is a new and sharp tool for economic car body assembly.

Investigation on the Automatic Tool Mesh Generatio for Sheet Metal Stamping Analysis (박판성형해석을 위한 자동 툴 격자 생성에 관한 연구)

  • 유동진
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.140-151
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    • 2000
  • The finite element mesh approach for tool surface description is applied effectively to analyze sheet metal stamping processes. To improve the mesh quality and the stability of the mesh generation process, a gybrid method based on the grid approach and the Delaunay triangulation is proposed in the present work. In the present study, a general method for the mathematical description of arbitrarily shaped tool surface is proposed by introducing the parametric surface approach. A polynomial function employed to describe the base parametric surface and the boundary curves are defined to describe arbitrary three-dimensional trimmed surfaces. To verify the validity of the proposed method, automatic mesh generation is carried out for some shosen complicated parts including actual automotive panel.

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A Study of the Effects of Wearing Gloves on Grip Strength and Safety (장갑 착용이 악력과 안전에 미치는 영향에 관한 연구)

  • Jung, Hwa-Shik;Koo, Dong-Ho
    • Journal of the Korea Safety Management & Science
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    • v.8 no.4
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    • pp.13-23
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    • 2006
  • Grip strength provides a quick and objective index of the functional integrity of the upper extremities. It is widely used as an assessment measure in physical and rehabilitation medicine. In this study, maximum voluntary grip strength of 20 college students wearing 5 different gloves were measured using Jamar hand dynamometer. The results show that maximum voluntary grip strength was generally reduced when wearing gloves as compared to bare-handed. More specifically, the grip strength was highest when wearing PVC coated glove or bare-handed and getting lowered as wrist band, rubber, leather, and cotton glove in these order. Depending on the measuring posture of grip strength, shoulder height with arm extended forward was higher than the elbow was flexed 90 degree. Moreover, subjects' demographic factors and hand dimensions were not closely related to the grip strength. It is thus recommended that the proper glove should be provided to reduce the negative consequences including dropping a tool, poorer control of a tool. lower quality work, and increased muscle fatigue and in turn to increase the user safety and satisfaction.

A Prediction of Surface Roughness on the PCD Tool Turned Al5083 by using Regression Analysis (Al5083 PCD 선삭가공에서 회귀분석에 의한 표면거칠기 예측)

  • Lee, Sun-Woo;Lee, Dong-Ju
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.69-74
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    • 2012
  • Surface roughness is widely used as an index for processing degree of accuracy. Recently, regression analysis to predict the machining results are actively used to characterize a cutting operations. In the past, diamond machining had been used for ultra precision cutting operation, but now industrial diamond tools like PCD(Polycrystalline Diamond) have been widely used in ultraprecision machining of nonferrous metals. In this study, the authors focus on the effect of PCD tool property on the surface roughness of Al5083 aluminum alloy after cutting process by CNC operated lathe. Based on the regression analysis approach on a surface roughness data obtained by experiment, predictive analysis of surface roughness is effective to achieve better surface quality.

Machining Speed Enhancement for 5-Axis Milling by Step Length Optimization (보간 길이 최적화에 의한 5축밀링 가공속도 향상)

  • So, B.S.;Jung, Y.H.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.6
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    • pp.422-428
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    • 2006
  • In this paper, an NC data optimization approach for enhancing 5-axis machining speed is presented. It is usual to use expensive commercial CAD/CAM programs for NC data of 5-axis machining, since it needs very large calculations for optimal tool positioning and orientation, tool path planning, and collision-free tool path generation. Since commercial CAD/CAM systems have similar functions and efficiency based on common algorithms of reliable theories, they do not have their own unique features for machining speed and efficiency. In other words, most commercial CAD/CAM systems consider only the characteristics of part geometry to be machined, which means that they generate almost the same NC data if the part to be machined is the same, even though different machines are used for the pin. A new approach is proposed for optimizing NC data of 5-axis machining, which is based on the characteristics of the machine to be operated. As a result, the speed of 5-axis machining can increase without losing machining accuracy and surface quality.

The Tectonic Characteristics of ′KAN′ in the head residence of Uisong Kims (의성 김씨종택에 있어서 간의 건축적 특성)

  • 장선주;이강훈
    • Journal of the Korean housing association
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    • v.15 no.3
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    • pp.11-19
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    • 2004
  • The purpose of this study is to explain the tectonic characteristics of 'Kan' which is an unit of composition in the head residence of Uisong Kims. Here, the 'Kan' is assumed as a conceptual framework to organize a house and also a maneuvering tool to control the spatial order with relationship between the whole and the part. Not limited to the simple conceptual aspects, but the interrelated elements such as the site conditions, modules, functions, structure and aesthetic factors. Through the process of the study, the role of 'Kan' is proved to be a tectonic tool for self-regulating architectural order by relation matrix of elements. 'Kan' is not only a fixed measuring tool for functions and material of a house but also a flexible device to control the building composition. 'Kan' is certainly a relative subject for measurement of form, space and aesthetic quality.

A Simple GUI-based Sequencing Format Conversion Tool for the Three NGS Platforms

  • Rhie, A-Rang;Yang, San-Duk;Lee, Kyung-Eun;Thong, Chin Ting;Park, Hyun-Seok
    • Genomics & Informatics
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    • v.8 no.2
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    • pp.97-99
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    • 2010
  • To allow for a quick conversion of the proprietary sequence data from various sequencing platforms, sequence format conversion toolkits are required that can be easily integrated into workflow systems. In this respect, a format conversion tool, as well as quality conversion tool would be the minimum requirements to integrate reads from different platforms. We have developed the Pyrus NGS Sequencing Format Converter, a simple software toolkit which allows to convert three kinds of Next Generation Sequencing reads, into commonly used fasta or fastq formats. The converter modules are all implemented, uniformly, in Java GUI modules that can be integrated in software applications for displaying the data content in the same format.

A Study on Ultrasonic Vibration Cutting of Carbon Fiber Reinforced Plastics (탄소섬유강화 플라스틱의 초음파 진동절삭에 관한 연구)

  • 김정두;이은상;최인휴
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.24-33
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    • 1994
  • The main applications of CFRP are sports, aerospace and general industrial uses including automobiles. As this application fields expands the opportunity of machining, but CFRP is difficult to cut because of delamination of the composites and the short tool life. In this paper, the machinability of multidirectional CFRP by means of ultrasonic vibration cutting, which has been verified experimentally investigated.The experimentally to be highly effective in view of cutting force and surface quality.

Development of Machine Tool Monitoring System Using OPC (OPC를 이용한 공작 기계 감시 시스템의 개발)

  • Tae H.C.;Jeong Y.H.;Cho D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.564-567
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    • 2005
  • For the application of monitoring system of the machine tool to industry, the requirements such as high reliability and low cost need to be satisfied. In this study, a reliable but inexpensive monitoring method for machine tool is introduced. To improve the monitoring reliability, several kinds of information related to machining and operation are selected; real-time video clip from USB camera, operation data and signal from CNC and feed motor torque. Especially, to improve the quality of real-time video clip, a camera housing is developed, it can significantly reduce the vibration effect and prevent from coolant and chip. The collected information are transferred to the monitoring terminals in remote sites using OPC and TCP/IP protocol over Ethernet, which give us convenience of development and interoperability.

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