• Title/Summary/Keyword: tool quality

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A Study of Characteristic According to Rake Angel of Endmill (엔드밀의 경사각에 따른 특성 연구)

  • 김경배;서천석;박찬섭;고성림
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.471-478
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    • 2000
  • Endmill is one of the most important cutting tool, not only for machining of mold and die, but also for manufacturing of car industrial. Futhermore with spindle speeds on the increase and machined-surface quality aspiring to higher levels. The purpose of this study is an analysis of endmill's rake angle for appropriate tools design and making for the high speed machining. In this study, Experimental works are also executed to measure shape of endmills, cutting force, on different shape of endmills. Finally, To get concept of endmill design, Tool life was experimented on various design of tool from this study.

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A study on the surface roughness assessment of polished surfaces (연마 다듬질 가공면의 표면 미세형상 평가에 관한 연구)

  • 조남규;김현국;권기환;한창수;안유민;이성환;박균명
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.326-331
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    • 2000
  • This paper describes the statistical analysis techniques for the surface roughness assessment of polished surfaces. In experiments, the polishing process of the sample surfaces which are manufactured by ball end mill is consist of two steps; the cusp removal process and the surface finishing process. For the cusp removal process, the criterion of cusp removal was established from the power spectrum analysis to assess the change of the cusp removal rate. For the finishing process, the surface was polished by the rotational CBN tool and vibration wood tool. And the surface quality of polished surface was assessed using the functional parameters based on the statistical values of surface profiles. Consequently, the surface finish performance of the polished surface using the vibration wood tool was improved.

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The Construction of CAE Process for Die Development Period Shortening (금형 개발 기간 단축을 위한 CAE(전공정해석) PROCESS 구축)

  • Kang D. K.;Jung I. S.;Ha K. Y.;Lee S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.08a
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    • pp.41-52
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    • 2003
  • The tendency of current die manufacturing is focusing into development period shortening and panel quality improvement. This brings change of manufacturing process. In existing process, depended on experience, we were faced on a limit of sufficiency in this focus. Thus, we have attempted to make a conquest of that by constructing a process of CAE. Our attempt apply not only draw die formability but also trimming and flanging die formability with simulation of sheet metal. In this paper, we publish effects that were obtained by constructing a process.

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A Study on Process for District Office Building Maintenance with EPIQR+ (on Focusing Energy and Economics Evaluation) (EPIQR+를 이용한 구청사 건물에 대한 경제적, 에너지관점에서의 건물 재평가)

  • Kim, Tae Han
    • KIEAE Journal
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    • v.9 no.5
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    • pp.13-20
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    • 2009
  • This study suggested practical application of decision aid tool on re-evaluation of current buildings with a focus on a energy and economics evaluation methodology. In Europe, over forty percent of all construction activities are for retrofit. For efficient construction, various tools for re-evaluating existing buildings have been developed and are in use. Legislations of relevant laws and studies are actively initiated. In particular, EPIQR (Energy Performance Indoor environment Quality Retrofit), which was developed through the EU's Third and Fourth Framework Programs laid a foundation on a new concept-based decision aid tool for re-evaluation of existing buildings. As for actual applications, based on this, EPIQR+ was developed to be in line with a building maintenance guideline (SIA 469) and is actively applied to public buildings. This tool quantifies the degree of damages of existing buildings and suggests alternatives to users in energy (SIA 380/1) and economical perspectives. This study examined these preceding tools and suggested some trenchant approaching for more comprehensive and efficient use of re-evaluation tools in building maintenance.

Prediction on the Efficiency of Coated Tool Using Experimental Design and Neural Network (실험계획법 및 신경망을 이용한 코팅공구의 성능예측에 관한 연구)

  • 최광진;백재용;백영남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.104-110
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    • 2002
  • In this study, the prediction on the quality of tools after coating process has been investigated. Under different coating conditions, cutting resistances have been obtained and analyzed with a tool dynamometer to provide optimized coating conditions. The optimized coating condition has been computed with the most effective factors found by S/N ratio of Taguchi method. To evaluate the influence of the factors on cutting efficiency through the minimum of number of experiment times, the way of neural network design using Taguchi method has been employed.

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Development of High Thrust Linear Motor for Machine Tool (공작기계용 고추력 리니어모터 개발)

  • 정재한;박재완;박재한;정시욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.423-428
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    • 2002
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 4,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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An Experimental Study on Cracks due to Changes in Length of the Vehicle Door Latch Hieroglyphic Punch Stroke (차량용 도어 래치의 상형 펀치 길이 변화에 따른 크랙 발생에 관한 실험적 연구)

  • Hong, Cheong-Min;Jung, Hyun-Suk;Lee, Ha-Sung;Kim, Sun-Yong
    • Design & Manufacturing
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    • v.9 no.2
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    • pp.16-19
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    • 2015
  • In this paper, The experimental study on the crack during press forming of the door latch assembly for a vehicle door is performed. Length to be inserted into the conventional mold upper die punch is 20 mm, wherein the cracks are generated on the product surface and causes a secondary quality problem. In this study, the length to be inserted in the mold upper die punch 0 mm, 10 mm, 20 mm, which was changed to perform the experiment. Through the experiment, the length inserted into the mold can be seen that the upper die punch of the press forming conditions optimized when the 0 mm.

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Wear Limit of Tool by the Shift and Failure of a Machining Process (절삭공정의 변이와 고장에 의한 가공공구의 마모한계)

  • 이도경
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.35
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    • pp.9-16
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    • 1995
  • The degeneration of tool in material removal processing machinery can be characterized by wear, deflection, chattering and any failure in tool or in the material In be processed. In the previous studies, first three of them are analyzed as a preventive maintenance strategy in quality control area. The last of them, any failure, is analyzed as a preventive maintenance strategy in reliability area. In this research, we propose a simple integrated mathematical model which minimizes the cost of machinery failures and producing defects. We determine the optimal wear limit of tool by considering the percent defects. cost, the preventive maintenance cost, and the corrective maintenance cost.

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Tool Wear Monitoring with Vision System by Block Processing (화상의 블럭처리기법을 이용한 공구마멸 측정기술)

  • Lee, Sang-Jo;Cho, Chang-Yeon;Lee, Jong-Hang
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.81-86
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    • 1993
  • It is well known that the interest on the on-line sensing of tool wear is growing more and more with the aim of controlling machine tools productivity from the point of view of quality. This paper describes the sensing of the amount of flank wear with vision system. To obtain a proper image He-Ne laser generator is used as the lighting source and obtained image is processed with block processing algorithm and morphological image processing method. By means of this system it is possible to evaluate the parameters of tool wear. Experimental tests performed with this system on an NC lathe have shown good performances here described and discussed.

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The study about usefulness of utilizing self-development jaw lift tool in pediatric Revers water's view (자체 개발한 하악거상 기구를 활용한 소아 REVERS WATER'S View의 유용성)

  • Kim, Kang-Hwan;Son, Soon-Lyong;Kim, Kwang-Soo;Hong, Sun-Suk;Lee, Kwan-Sup
    • Korean Journal of Digital Imaging in Medicine
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    • v.15 no.2
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    • pp.1-6
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    • 2013
  • This study is to provide clinical data when reverse-water's-view was carried out about pediatric who did not communicate by applying self-development jaw lift tool. This study were conducted in a subject of 23 children who examined revers-water's-view from 2013 July 6 to 2013 August 5 at our hospital. Two group time which were carried out revers-water's with tool and without tool were measured. also, Image of two group were evaluated. Evaluation data obtained by measuring the average difference were analyzed by independent-t-test. After apply self-development-jaw-lift-tool, time was reduced by 35.2%(36.6sec). the results indicated significant differences(p< .05). Image evaluation was increase 43.5%(1.03point), It was statistically highly significant difference (p< .01). If apply self-development-jaw-lift-tool in pediatric revers-water's-view, operator can provide fast, convenience, high quality image to pediatric.

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