• Title/Summary/Keyword: tool quality

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A Study on Mold Machining for Bearing Rubber Seal by Formed Tool. (총형공구를 이용한 고정밀 베어링 Rubber seal 금형가공에 관한 연구)

  • 김도형;김연술;이희관;노상흡;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1807-1810
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    • 2003
  • The formed tool is used to machine the unique shape of rubber seal for geometrical shaping and reduction of cutting time. The bearing rubber seal produced by hot press forming has complex geometry for the complex geometrical shape to prevent leakage of lubricant oil and influx of the dust effectively. Because it is difficult to machine the unique shape exactly by the conventional tool, the formed tool is used in machining mold of the seal. In this paper, It is performed for selection of the formed tool to investigate cutting edge wear, cutting force, and surface quality. Also, an efficient high precision machining is proposed on the experiment data.

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Uniform Scallop Height Tool Path Generation Using CL Surface Deformation (CL면 변형 방법을 이용한 균일한 조도의 공구 경로 생성)

  • Yang Min-Yang;Kim Su-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.6 s.237
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    • pp.895-903
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    • 2005
  • In this paper, we present a cutter location (CL) surface deformation approach for constant scallop height tool path generation from triangular mesh. The triangular mesh model of the stereo lithography (STL) format is offset to the CL surface and then deformed in accordance with the deformation vectors, which are computed by the slope and the curvature of the CL surface. In addition, the tool path which is computed by slicing the deformed CL surface is inversely deformed by those same deformation vectors to a tool path with a constant scallop height. The proposed method is implemented, and a tool path generated by the proposed method is tested by simulation and by numerical control (NC) machining. The scallop height was found to be constant over the entire machined surface, demonstrating much better quality than that of mesh slicing, under the same constraints for machining time.

The Prediction of Tool Wear by Cutting Force Model in the Machining of Die Material (금형강 가공에서 절삭력 모델에 의한 공구마멸의 예측)

  • 조재성;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.61-66
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    • 1994
  • Tool condition monitoring is one of the most important aspects to improve productivity and quality and to achieve intelligent machining system. The tool state is classified into three groups as chipping, wear and fracture. In this study, wear of a ceramic cutting tool for hardened die material (SKD11) was investigated. Flank wear was occured more dominant than crarer wear. Therefore, to predict flank wear, the modeling of cutting force has been performed. The modeling of cutting force by an assumption that act the stress distribution on the tool face obtained through a numerical analysis. The relationships between the cutting force and the tool wear can be constructed by machining paraneters with cutting conditions. Experiments were performed under the various cutting conditions to ensure the validity of force models. The theoretical predictions of the flank wear is approximately in good agreement with experimental result.

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Friction on the Tool-chip Interface Under Liquid Nitrogen Cooling (공구와 칩 사이에서의 Liquid Nitrogen의 마찰 효과)

  • Jun Seong Chan
    • Journal of the Korea Safety Management & Science
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    • v.4 no.2
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    • pp.237-249
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    • 2002
  • A cutting fluid can improve machining quality and tool life by maintaining the tool toughness and by providing a lubrication effect to reduce the friction between the chip and tool interface. Although liquid nitrogen as an environmentally safe coolant has been widely recognized in cryogenic machining, its function as a lubricant is plausible due to its chemical inertness, physical volatility and low viscosity. Since a reduced friction is a direct witness of the lubrication effect from a tribological viewpoint, this paper presents an evaluation of the apparent friction coefficient on the tool-chip interface in cryogenic cutting operations to prove and characterize the lubricity of LN2 in cryogenic machining. The mathematical approaches have been formulated to derive the normal and frictional forces on the tool-chip interface for the oblique cutting tests.

Process variables and die life for cold forging (냉간단조용 금형 수명에 미치는 공정 변수의 영향)

  • Lee Y. S.;Choi S. T.;Kwon Y. N.;Rhyim Y. M.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.215-218
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    • 2005
  • For the production of cold forged parts with near-net-shape attributes, the quality of the tool system is responsible for an essential portion of costs fer the finished components. Therefore, a tool lift is one of the important issues on cold forging industry. There are many complicated variables related with tool life, such as material, heat-treatment, coating, lubricant, process design. In this study, heat-treatment of tool material and lubricant are investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, friction factor of lubricants for cold forging are measured by the ring compression test. Zinc-Phosphate and $MoS_2$ lubricant is effective to sustain the friction factor under 0.1.

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A Study on the Cutting Characteristics of Glass Fiber Reinforced Plastics by Tool Materials and Type (유리섬유강화 플라스틱의 공구재질 및 형상에 따른 절삭특성에 관한 연구)

  • An, Sang-Ook;Noh, Sang-Lai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1216-1224
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    • 1996
  • In the use of glass fiber reinforced plastics it is often necessary to cutting the components, but the cutting GFRP is often made difficult by the delamination of composites and the short tool life. In this paper, the machinability of GFRP by mean of tool materials and type was experimentally investigated. By proper selection of cutting tool material and type excellent machining of this workpiece is achieved. The surface quality relate closely with the feed rate and cutting tools.

A Study on Modular System Efficiency using 5D BIM Tool (5D BIM Tool을 활용한 모듈러시스템의 효율성 연구)

  • Kim, Min-Woong;Hwang, In-Ho;Ock, Jong-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.208-209
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    • 2013
  • Recently, there is a growing interest in BIM and modular method because of changing in users attitudes about quality of building and construction environment. however, In domestic, study on Modular method still have addressed primarily basic contents. This study check efficiency about this process through comparative analysis of Modular method and RC method used 5D BIM tool for real project and suggest a fitting schedule management method for modular method.

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Methodological and Reporting Quality of Systematic Reviews Published in Journal of Society of Preventive Korean Medicine (대한예방한의학회지에 게재된 체계적 문헌고찰의 방법론 및 보고 질에 대한 평가)

  • Song, Eunhye;Jun, Jihee;Lee, Myeong Soo;Ang, Lin;Kim, Kyeong Han;Park, Sunju
    • Journal of Society of Preventive Korean Medicine
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    • v.23 no.2
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    • pp.67-76
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    • 2019
  • Objectives : The publication of systematic reviews (SRs) has increased significantly over the years, and systematic reviews are considered to have the strongest evidence as they are at the top of the hierarchy of evidence pyramid. In this study, a thorough assessment of all SRs published in Journal of Society of Preventive Korean Medicine (JSPKM) was performed to evaluate their reporting quality and methodological quality to better improve the quality of SRs in JSPKM. Methods : JSPKM website was searched to include all SRs published in JSPKM from 1997 to 2018. Two independent researchers assessed the SRs using A MeaSurement Tool to Assess systematic Reviews (AMSTAR, formerly known as Assessment of Multiple Systematic Reviews) tool checklist for methodological quality assessment, and Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guideline checklist for reporting quality assessment. Results : Out of 618 published articles published in JSPKM from 1997 to 2018, only 3 SRs were identified as SRs. For AMSTAR methodological quality scoring, the average score of 3 SRs was 3.0 out of 11 which is low quality level. For PRISMA reporting quality items, the 3 SRs reported 17.3 items on average out of 27 items. The 3 identified SRs did not provide information on protocol or registration which is included in both AMSTAR assessment tool and PRISMA guideline. Conclusions : Improvements on reporting quality and methodological quality of SRs using relevant tools or guidelines are needed to assure the quality of SRs published in JSPKM so that their conclusions will be more transparent and reliable for decision-making in healthcare and the best clinical practice.

A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (II) (탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (II))

  • Ryu, Gi-Ryoung;Ro, Hyun-Cho;Song, Jae-Son;Park, Chun-dal;Youn, Il-chae
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.90-95
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    • 2012
  • The sheet metal forming proceccing is very important and indispensable in the automotive industry because the accuracy of prsee worked parts is directly related to the automotive quality. But when making mold it is difficult and expensive to modify mold. mold design technology is a critical technology in press plastic working. When design the mold there are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment and perform a comparative evaluation of difference of abrasion loss mold with the alloy tool steel (STD11) and Tungsten Carbide (WC).

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High-precision Micro-machining using Vibration Cutting (진동절삭을 이용한 고정도 미세가공)

  • Son, Seong-Min;Lim, Han-Seok;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.72-77
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    • 1999
  • This paper presents 2-dimensional vibration cutting increases dynamic stiffness of tool support and improves the quality of machined surface in micro-machining. 2-dimensional vibration cutting is generated by two piezo actuators arranged orthogonally. A sine-type voltage is input to one actuator and a phase-shifted sine-type voltage is input the other. Then the vibration device actuates the tool in a 2-D elliptical motion with pulsed cutting force. It is a characteristic of 2-D vibration cutting that some negative thrust force occurs as the direction of friction on a tool rake surface is reversed. It helps not only chip flow smoothly and continuously but also cutting force be reduced. The quality of machined surface by 2-D vibration cutting depends on such parameters as vibration amplitude, frequency, cutting speed, depth of cut, etc. Compared to conventional cutting through tool path simulation and experiments under several conditions, the 2-D vibration cutting is verified to bring forth a great decrease of cutting forces, much better surface roughness and moreover much less burr.

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