• Title/Summary/Keyword: tool orientation

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A Study on the Process Optimization of Brush Deburring Grinding System (브러시 디버링 연삭 시스템 공정 최적화에 대한 연구)

  • Shin, Kwan-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.394-400
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    • 2012
  • Due to the increasing demand for carious methodologies, the quality improvement of products were introduced. A brush, the most frequently used type of grinding process, is one of the deburring. In order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. By tool dynamometer, acoustic emission sensor and acceleration sensor depend on changes in processing conditions(depth of engagement, cutting speed, workpiece position, workpiece orientation, cutting time) signals were obtained for brush deburring grinding system. Root mean square obtained by processing the signal processing conditions by analyzing the characteristics of deburring is to derive the optimum conditions.

Development of a New Buffing Robot Manipulator for Shoes (새로운 신발 버핑로봇 매니퓰레이터 개발)

  • Hwang Gyu-Deuk;Cho Sung-Duk;Choi Hyeung-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.76-83
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    • 2006
  • In this paper, an analysis on a new robot manipulator developed for the side buffing of the shoes is presented. The robot manipulator is composed of five degrees of freedom. An analysis on the forward and inverse kinematics was performed. Through the analysis, an analytic solution was derived for the joint angles corresponding to the position and orientation of the tool in the Cartesian coordinates. The hardware system of the robot composed of the control system, input/output interface system, and related electronic system was developed. The communication system was also developed to interact the robot with the related surrounding systems. A graphic user interface(GUI) program including the forward/inverse kinematics, control algorithm, and communication program was developed using visual C++ language.

A Knowledge-based System for Assembly Process Planning (조립 공정계획을 위한 지식기반 시스템)

  • Park, Hong-Seok;Son, Seok-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.29-39
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    • 1999
  • Many industrial products can be assembled in various sequences of assembly operations. To save time and cost in assembly process and to increase the quality of products, it is very important to choose an optimal assembly sequence. In this paper, we propose a methodology that generates an optimal assembly sequence by using the knowledge of experts. First, a product is divided into several sub-assemblies. Next, the disassembly sequences of sub-assembly are generated using disassembly rules and special information can be extracted through the disassembly process. By combining every assembly sequence of sub-assemblies, we can generate all the possible assembly sequences of a product. Finally, the expert system evaluates all the possible assembly sequences and finds an optimal assembly sequence. It can be achieved under consideration of the parameters such as assembly operation, tool change, safety of part. basepart location, setup change, distance, and orientation. The developed system is applied to UBR(Unit Bath Room) example.

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Study On Manufacturing of General Cam Using Coordinate Mapping in Multi CNC Machining Center (좌표계 맵핑을 이용한 다축 CNC 머시닝센터에서의 캠 가공에 관한 연구)

  • 박세환;신중호;장세원;강동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.999-1002
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    • 2002
  • Cylindrical Cam Mechanism is widely used in the fields of industries, such as machine tool exchangers, textile machinery. This paper proposes a method for manufacturing of cylindrical cam in Multi CNC machining center. Multi CNC machining center has two different types depending on the tilting axis. For the manufacturing procedures. in this paper the location and the orientation of cutter path are defined from shape design data of cam. The integral NC code fur the both types of multi-axis CNC machining center can be created using the coordinates mapping between design coordinates and work coordinates. Finally, CAD/CAM program is developed on $C^{++}$ language. This program can display manufacturing and kinematics simulation, which can make integral NC code for multi-axis CNC machining center of two types.

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Anisotropy of Magnetic Susceptibility and Its Geological Applications (대자율 이방성과 이의 지질학적 응용)

  • Doh, Seong-Jae
    • Economic and Environmental Geology
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    • v.24 no.1
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    • pp.71-79
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    • 1991
  • Anisotropy of magnetic susceptibility (AMS), directional variation of susceptibility in a sample, indicates the relative magnitude and orientation of preferentially aligned magnetic grains in a rock sample and represents important aspects of rock fabrics. This observation leads to various studies which applied the AMS technique to numerous geological problems, especially sedimentology, petrology, structural geology, and tectonics. Since AMS is, relative to conventional methods of petrofabric measurement, quickly measured, easily interpretated, and providing quantitative data, AMS technique has evolved into a powerful tool for detection of rock fabrics and continues to draw the interest of non-specialists as well as magnetists. This paper represents the theory, techniques, and parameters of the relatively new AMS method for estimating petrofabrics and their various applications.

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The Study for Titanium Nitride Synthesis and its mechanical properties by Nitrogen Ion Irradiation (산소이온 면사에 의한 티타늄질화물 합성 및 기계적 특성에 관한 연구)

  • 강태만;박윤우;한전건
    • Journal of Surface Science and Engineering
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    • v.25 no.6
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    • pp.299-308
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    • 1992
  • Titanium nitride(TiN) has been synthesized by nitrogen ion irradiation onto the Ti thin film deposited on STD11 and SKH9 tool materials. The effect of irradiation flux and substrate temperature on the formation behavior and mechanical properaties of TiN were investigated through X-ray diffraction analysis, hardness and pin-on-disc wear testings. Nitrogen ion irradiation onto arc evaporated Ti thin film produced TiN of < 200> orientation at elevated temperature and thereby enhancing surface microhardness by 50% at maximum. Wear resistance was also improved by nitrogen irradiation at most process conditions. The enhancement of wear resistance appeared to be more effective for the nitrogen irradiated conditions at room temperature than at elevated temperature.

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The Effect of Processing Parameters on the Mechanical Properties of TiN Films by the Pulsed DC PACVD (펄스형 DC PACVD 법에의해 미치는 공정인자의 영향)

  • 김진관;변응선;백운승;이구현;제창웅;윤재홍;이상로
    • Journal of Surface Science and Engineering
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    • v.30 no.5
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    • pp.298-309
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    • 1997
  • Hard Tin coating on tool steel substrate were prepared using the pulsed PACVE. An orthogonal experimental design was employed to find the best deposition conditions for TiN coating and to systematically understand the effect of processing parameters. The small size Taguchi matrix called the L16 was used for experiment and ANOVA(ANalysis of VAriance) was followed to study the effect of main parameters on hardness and adhesion TiN coatings. In conclusion, pulse on/off time ratio and pulsing frequency were the major deposition parameters to determine hardness and adhesion of TiN coating in the pulsed DC PACVE process. (200) preferred orientation, columnar growth and dome-shaped surface morphology of the TiN films gave rise to a high hardness and a good adhesion to the substrates.

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Stability of tow-steered curved panels with geometrical defects using higher order FSM

  • Fazilati, Jamshid
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.25-37
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    • 2018
  • For the first time, the parametric instability characteristics of tow-steered variable stiffness composite laminated (VSCL) cylindrical panels is investigated using B-spline finite strip method (FSM). The panel is considered containing geometrical defects including cutout and delamination. The material properties are assumed to vary along the panel axial length of any lamina according to a linear fiber-orientation variation. A uniformly distributed inplane longitudinal loading varies harmoni-cally with time is considered. The instability load frequency regions corresponding to the assumed in-plane parametric load-ing is derived using the Bolotin's first order approximation through an energy approach. In order to demonstrate the capabili-ties of the developed formulation in predicting stability behavior of the thin-walled VSCL structures, some representative results are obtained and compared with those in the literature wherever available. It is shown that the B-spline FSM is a proper tool for extracting the stability boundaries of perforated delaminated VSCL panels.

Inverse Calibration of a Robot Manipulator Using Neural Network (뉴럴 네트워크를 이용한 로봇 매니퓰레이터의 역보정)

  • 정동연;김종수;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.199-204
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    • 1999
  • The robot inverse calibration method using a neural networks is proposed in this paper. A high-order networks has been used in this study. The Pi-Sigma networks uses linear summing units in the hidden layer and product unit in output layer. The inverse calibration model which compensates the difference of joint variables only between measuring value and analytic value about the desired pose(position orientation) of a robot is proposed. The compensated values are determined by using the weights obtained from the learning process of the neural networks previously. To prove the reasonableness, the selected compliance automatic robot arm type direct drive robot and anthropomorphic robot are simulated. It shows that the proposed calibration method can reduce the errors of the joint variables from ${\pm}$0.15$^{\circ}$to ${\pm}$0.12$^{\circ}$.

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A Study on the Flat Surface Zone of the Flexible Disk Grinding System (유연성 디스크 연삭가공 평면가공구간에 대한 연구)

  • Yoo, Song-Min
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.125-132
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    • 2007
  • Inherent dynamic interaction between flexible disk and workpiece creates partially non-flat surface profile. A flat zone was defined using minimum depth of engagement. Several key parameters were defined to explain the characteristics of the zone. Process conditions including disk rotation speed, initial depth of cut and feed speed were varied to produce product profile database. Correlation between key factors was examined to find the characteristic dependencies. Trends of key parameters were displayed and explained. Higher flat zone ratio was observed for lower depth of cut and higher disk rotation speed. Ratio of minimum depth of cut against target depth of cut increased for higher feed speed and disk rotation speed but was insensitive to the depth of cut variation. The process transition was visualized by continuously displaying instantaneous orientation of the deflected disk and the location of key parameters were clearly marked for comparison.