• Title/Summary/Keyword: tool geometry

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Robust Design of the Gate System for Flatness Improvement in Semi-Solid Casting Processes (반응고 주조공정에서 평면도 증대를 위한 게이트시스템의 강건설계)

  • Song, In-Ho;Chung, Sung-Chong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.130-136
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    • 2009
  • Semi-solid casting(SSC) of magnesium alloys is increasingly being used to produce high quality components. This process is similar to the injection molding of plastics and is called thixomolding. Using this process, higher strength, thinner wall sections and tighter tolerances without porosity are obtained. The high strength and low weight characteristics of magnesium alloys render the high-precision fabrication of thin-walled components with large surface areas. They are widely used for the IT, auto and consumer electronics industries. However, warpage of the thin-walled sections degrade quality of the parts produced in the SCC process. To produce thin-walled magnesium alloy parts, the geometry of gating system on the quality of the finished products should be clearly studied. In this paper, to minimize warpage of the thin-walled sections, Taguchi method is applied to the optimal design of the gate geometry in the thixomolding process. Width, height, length and angle of the gating system are selected for the robust design parameters. Effectiveness of the robust design is verified through the CAE software.

System-Level Analysis of Receiver Diversity in SWIPT-Enabled Cellular Networks

  • Lam, Thanh Tu;Renzo, Marco Di;Coon, Justin P.
    • Journal of Communications and Networks
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    • v.18 no.6
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    • pp.926-937
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    • 2016
  • In this paper, we study the feasibility of receiver diversity for application to downlink cellular networks, where low-energy devices are equipped with information decoding and energy harvesting receivers for simultaneous wireless information and power transfer. We compare several options that are based on selection combining and maximum ratio combining, which provide different implementation complexities. By capitalizing on the Frechet inequality, we shed light on the advantages and limitations of each scheme as a function of the transmission rate and harvested power that need to be fulfilled at the low-energy devices. Our analysis shows that no scheme outperforms the others for every system setup. It suggests, on the other hand, that the low-energy devices need to operate in an adaptive fashion, by choosing the receiver diversity scheme as a function of the imposed requirements. With the aid of stochastic geometry, we introduce mathematical frameworks for system-level analysis. We show that they constitute an important tool for system-level optimization and, in particular, for identifying the diversity scheme that optimizes wireless information and power transmission as a function of a sensible set of parameters. Monte Carlo simulations are used to validate our findings and to illustrate the trade-off that emerge in cellular networks with simultaneous wireless information and power transfer.

Development of Expert System for Burr Formation in Face Milling (밀링가공시 버형성 예측을 위한 전문가 시스템 개발)

  • Ko, Sung-Lim;Kim, Young-Jin;Ko, Dae-Cheol;Han, Sang-U;Lee, Je-Yeol;Ahn, Yong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.199-205
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    • 2001
  • Burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, burr types are classified and data bases are developed to predict burr formation result. From the CAD file for work geometry and the NC data for tool path, the exit angles are calculated at every edges. This program predicts the burr geometry at exit edges using the prediction algorithm and data bases which are developed experimentally. Simulation results on deformation strain and temperature are also available in specific 2-dimensional cutting conditions. Also algorithm which can determine the exit angle is proposed.

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A Medical Palpation Guidance System for Minimally Invasive Surgery using Contact Pressure Distribution (접촉 압력 분포를 이용한 최소 침습 수술을 위한 의료 촉진 가이던스 시스템)

  • Kim, Hyoungkyun;Chung, Wan Kyun
    • Journal of Sensor Science and Technology
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    • v.26 no.4
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    • pp.266-273
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    • 2017
  • In this research a medical palpation guidance system for minimally invasive surgery (MIS) is proposed. Palpation is a useful tool for identifying a size and location of a lump during a surgery. However, conventional manual palpation is only available in open surgery, so there has been several researches about palpation assistant or guidance system for MIS. The previously developed systems are based on a pressure based or stiffness based approach. These previous approaches have some limitations in increasing complexity of the systems and lack of geometric information about the lump which is more important information for the lump removal than the stiffness information. We propose a palpation guidance system using a novel approach using contact pressure distribution. Since our approach gives the geometry information of the lump as well as the existence information, the operator can easily notice the currently identified lump region and the optimal position for the next palpation. The experiment results show that our approach can offer the geometry information of the lump correctly.

The Development of the Software for the Geometry Modeling and Generating CNC Machining Data of a Piston (피스톤의 형상 모델링 및 CNC 가공 데이터 산출용 소프트웨어 개발)

  • Lee, Cheol-Soo;Lee, Je-Phil;Kim, Seong-Bok
    • IE interfaces
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    • v.12 no.1
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    • pp.68-78
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    • 1999
  • A noncircular cutting such as a piston cutting has depended on the copy-machining because of its complex shape. But the copy-machining needs a master model and brings about a low quality of the piston caused by being worn out of the master model. And the lower cutting speed reduces the productivity. In this paper, for solving these problems, a specialized software system and its subsequent procedure are presented. The shape of a piston consists of an oval, an offset, recesses, and eccentricities. The paper describes these shapes as a consistent equation that is a function of the rotational angle and the position of longitudinal direction(Z-axis). It is simple to define the characteristic geometry of a piston and to generate a tool path for CNC machining. This paper proposes the a proper structure of a 4-axes CNC(Computerized Numerical Control) lathe for machining the piston. As well as X-axis and Z-axis, are attached to the machine a C-axis for rotation and a Y-axis for higher speedy prismatic motion parallel to X-axis.

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Physically-based Haptic Rendering of a Deformable Object Using Two Dimensional Visual Information for Teleoperation (원격조작을 위한 이차원 영상정보를 이용한 변형체의 물리적 모델 기반 햅틱 렌더링)

  • Kim, Jung-Sik;Kim, Jung
    • 한국HCI학회:학술대회논문집
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    • 2008.02c
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    • pp.19-24
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    • 2008
  • This paper presents a physically-based haptic rendering algorithm for a deformable object based on visual information about the intervention between a tool and a real object in a remote place. The physically-based model of a deformable object is created from the mechanical properties of the object and the captured image obtained with a CCD camera. When a slave system exerts manipulation tasks on a deformable object, the reaction force for haptic rendering is computed using boundary element method. Snakes algorithm is used to obtain the geometry information of a deformable object. The proposed haptic rendering algorithm can provide haptic feedback to a user without using a force transducer in a teleoperation system.

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Transforming Objects and a Scene Tree of MPEG-4 Contents for Mobile Devices (모바일 장치를 위한 MPEG-4 콘텐츠의 객체 및 장면 트리 변환)

  • Kim Sangwook;Kim Kyungdeok;Lee Sookyoung
    • Journal of KIISE:Computing Practices and Letters
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    • v.11 no.2
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    • pp.124-132
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    • 2005
  • We propose a method using a transformation of an object and a scene tree in order to author MPEG-4 contents for mobile devices in this paper. The method transforms media objects in the scene into geometry objects in order to reduce initial loading time of the contents, and reduces an external form of each object in a scene of the content for presenting it efficiently on the small interface of mobile devices. Therefore, the contents for mobile devices are reconstructed by the method. An original object in the scene is presented on a mobile device when a user clicks a related geometry object. The method was applied to a conventional authoring tool, so we could find that the method showed an efficient presentation of MPEG-4 contents on mobile devices.

Feasibility Study on Similarity Principle in Discrete Element Analysis (이산요소법을 이용한 수치해석에서의 상사성 이론의 적용성 검토)

  • Yun, Taeyoung;Park, Hee Mun
    • International Journal of Highway Engineering
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    • v.18 no.2
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    • pp.51-60
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    • 2016
  • PURPOSES : The applicability of the mechanics-based similarity concept (suggested by Feng et al.) for determining scaled variables, including length and load, via laboratory-scale tests and discrete element analysis, was evaluated. METHODS: Several studies on the similarity concept were reviewed. The exact scaling approach, a similarity concept described by Feng, was applied in order to determine an analytical solution of a free-falling ball. This solution can be considered one of the simplest conditions for discrete element analysis. RESULTS : The results revealed that 1) the exact scaling approach can be used to determine the scale of variables in laboratory tests and numerical analysis, 2) applying only a scale factor, via the exact scaling approach, is inadequate for the error-free replacement of small particles by large ones during discrete element analysis, 3) the level of continuity of flowable materials such as SCC and cement mortar seems to be an important criterion for evaluating the applicability of the similarity concept, and 4) additional conditions, such as the kinetics of particle, contact model, and geometry, must be taken into consideration to achieve the maximum radius of replacement particles during discrete element analysis. CONCLUSIONS : The concept of similarity is a convenient tool to evaluate the correspondence of scaled laboratory test or numerical analysis to physical condition. However, to achieve excellent correspondence, additional factors, such as the kinetics of particles, contact model, and geometry, must be taken into consideration.

Monte Carlo approach for calculation of mass energy absorption coefficients of some amino acids

  • Bozkurt, Ahmet;Sengul, Aycan
    • Nuclear Engineering and Technology
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    • v.53 no.9
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    • pp.3044-3050
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    • 2021
  • This study offers a Monte Carlo alternative for computing mass energy absorption coefficients of any material through calculation of photon energy deposited per mass of the sample and the energy flux obtained inside a sample volume. This approach is applied in this study to evaluate mass energy absorption coefficients of some amino acids found in human body at twenty-eight different photon energies between 10 keV and 20 MeV. The simulations involved a pencil beam source modeled to emit a parallel beam of mono-energetic photons toward a 1 mean free path thick sample of rectangular parallelepiped geometry. All the components in the problem geometry were surrounded by a 100 cm vacuum sphere to avoid any interactions in materials other than the absorber itself. The results computed using the Monte Carlo radiation transport packages MCNP6.2 and GAMOS5.1 were checked against the theoretical values available from the tables of XMUDAT database. These comparisons indicate very good agreement and support the conclusion that Monte Carlo technique utilized in this fashion may be used as a computational tool for determining the mass energy absorption coefficients of any material whose data are not available in the literature.

A study on the die structure for the improvement of the geometric accuracy in the single point sheet incremental forming process (판재 점진 성형 공정의 정밀도 향상을 위한 다이 구조 개선에 대한 연구)

  • LEE, Won-Joon;KIM, Min-Seok;Seon, Min-Ho;YU, ․Jae-Hyeong;Lee, Chang-Whan
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.53-59
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    • 2022
  • Unlike other press forming processes, ISF (Incremental sheet forming) doesn't require a punch and die set. However, during the ISF processes unwanted bending deformation occurred around the target geometry. This paper is aimed to analyze the effect of the die structure, which is supported by bolts, on the geometric accuracy of the ISF processes. In this research, the ISF processes with Al5052 sheet of 0.5 mm, the tool diameter of 6 mm and the stepdown of 0.4 mm was employed. L-shaped, step-shaped, relief-shaped geometry were employed in experiments. Sectional view and the plastic strain were compared. From this research we find out that the bolt supported ISF processes increases the geometric accuracy of products very effectively.