• Title/Summary/Keyword: tolerances

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Development of Prediction Model for Sidewall Curl in Sheet Metal Forming(I)-Analytical Model (박판성형시 컬 예측모델 개발(I)-해석적 모델)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.432-437
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control sidewall curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. The analytical model includes the variables of applied tensile force, the yield strength, the elastic modulus, the bending radius, and the sheet thickness, which are the primary factors affecting sidewall curl during sheet stamping operations. For the accuracy of analytical model, six possible deformation patterns are proposed on the basis of material properties and bending geometries.

Development of Prediction Model for Sidewall Curl in Sheet Meta1 Forming(II)-Experimental Validation (박판성형시 컬 예측모델 개발(II)-실험적 검증)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.438-442
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. For the verification of analytical model, sidewall curl is experimentally measured after deformation of a strip using a bending-under-tension test system. The results show a consistent relationship between the theoretically predicted value and the experimentally obtained one, especially in regions of high curl.

The Domestic Development of a Superconducting MRI Magnet (초전도 MRI 마그네트 국산화 개발)

  • 배준한;심기덕;고락길;진홍범;조전욱;하동우;오상수;권영길;류강식
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.121-124
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    • 2001
  • The research results on the superconducting magnet for whole body MRI are presented. The magnet consists of main coil with 6 solenoid coils, shielding coil with 2 solenoid coils and 6 sets of cryogenic shim coil. The ferromagnetic shim assembly is installed on the inside wall of the room temperature bore for shimming inhomogeneous field components generated due to manufacturing tolerances, installation misalignments and external ferromagnetic materials near the magnet. Also, the magnet is enclosed with the horizontal type cryostat with 80cm room temperature bore to keep the magnet under the operating temperature. The magnetic field distributions within the imaging volume were measured by the NMR field mapping system. Through the test, the central field of magnet was 1.5 Tesla and the field homogeneity of 9.3 ppm has been obtained on 40cm DSV(the diameter of spherical volume) and using this magnet, comparatively good images for human body, fruits and water phantoms have been achieved.

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Spinning of Petroleum based Isotropic Pitch by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • v.3 no.1
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    • pp.33-38
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    • 2002
  • Petroleum based isotropic pitch was spun into short fiber by melt-blown spinning technology. The processing parameters chosen were air velocity, die temperature, and throughput rate of the pitch within the ranges of experimental tolerances. The fiber diameter was reduced to $6{\mu}m$ by increases of hot air velocity, and spin die temperature. Also, the fiber diameter was strongly dependent on the throughput rate of the pitch and jet speed of hot air through the spinnerets. Even fibers with $10{\mu}m$ diameter were produced at throughput rate of $0.17g/min{\cdot}hole$ and at die temperature of $290^{\circ}C$.

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Simulation of Sintering for the Complex Ceramic Bodies by NASTRAN

  • Lee, Sang-Ki;Kim, Hyung-Jong;Lee, June-Gunn
    • The Korean Journal of Ceramics
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    • v.5 no.3
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    • pp.235-238
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    • 1999
  • In a ceramic green body, some degree of nonuniformity in density always presents. These differences in green density will appear as nonuniform shrinkage after sintering takes place. For the complex ceramic bodies with various curves and angles, therefore, it is quite difficult to foresee the final dimensions precisely after sintering. This simulation study shows that, considering the sintering process as a thermal shrinkage phenomenon, the use of NASTRAN enables to predict the precise shape of a sintered body. Based on this result, 'the reverse engineering technique' has been developed that can unfold the exact dimensions of a green body to have the desired shape after sintering. This approach will provide a simple and useful tool for ceramic engineers to fabricate complicate bodies with tight dimensional tolerances.

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A CONTROLLER DESIGN GUARARNTEEING PRECISE TRAJAECTORY FOLLOWING FOR A ROBOTIC MANIPULATOR

  • Kee, Chang-Doo;Hwang, Won-Gul
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10b
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    • pp.981-986
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    • 1988
  • A controller synthesis procedure for precise tracking of reference inputs in the sense of spheres is applied to a 3 d.o.f. robotic manipulator. This methodology applies to a class of nonlinear systems with input uncertainty and parameter uncertainty. The 3 d.o.f. manipulator to be controlled is subjected to varying payloads and is required to follow specified joint trajectories to within prespecified tolerances. The design procedure above lends itself naturally to this type of control problem. The appeal of such a design procedure lies on a special decomposition which exploits linear control theory on the one hand and facilitates a separate treatment of the effects of nonlinearities and the uncertainties on the other.

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EVALUATION OF THE UNCERTAINTIES IN THE MODELING AND SOURCE DISTRIBUTION FOR PRESSURE VESSEL NEUTRON FLUENCE CALCULATIONS

  • Kim, Yong-Il;Hwang, Hae-Ryong
    • Journal of Radiation Protection and Research
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    • v.26 no.3
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    • pp.237-241
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    • 2001
  • The uncertainties associated with fluence calculation at the pressure vessel have been evaluated for the Korean Next Generation Reactor, APR1400. To obtain uncertainties, sensitivity analyses were performed for each of the parameters important to calculated fast neutron fluence. Among the important parameters to the overall uncertainties, reactor modeling and core neutron source were examined. Mechanical tolerances, composition and density variations in the reactor materials as well as application of $r-{\theta}$ geometry in rectilinear region contribute to uncertainty in the reactor modeling. Depletion and buildup of fissile nuclides, instrument error related to core power level, uncertainty of fuel pin burnup, and variation of long-term axial peaking factors are main contributors to the core neutron source uncertainty. The sensitivity analyses have shown that the uncertainty in the fluence calculation at the reactor pressure vessel is +12%.

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Robust Design and Tolerancing for the Performance Improvement of Stabilized Mirror System under Vehicle Vibration (차량진동에 대한 안정거울장치의 성능향상을 위한 강건설계 및 공차할당)

  • Lee, Chong-Won;Jeong, Ho-Seop;Sohn, Seok-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.859-869
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    • 1997
  • In this paper, the robust design and tolerancing of the stabilized mirror is performed to increase its stabilization performance under vehicle vibration. Based on the sensitivity analysis, the seven important control factors are first identified, and then the optimal as well as robust values in the sense of Taguchi method are obtained. Finally, the tolerances associated with each design variables are determined based on a successive sensitivity analysis of the simulated system response so that the deviation in the response from the target value meets the specification requirements. The proposed tolerancing method features that it is a robust but conservative design method and that the computational effort is much less than the Monte Carlo simulation method.

Reliability Analysis of a Two-Link Robot Manipulator Due to Tolerances (2관절 로봇팔의 공차로 인한 신뢰도 해석)

  • ;Lee, S. J.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2257-2264
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    • 1994
  • A method to evaluate the position performance for a stochastically defined planar robot manipulator is presented. Performance is defined as the operational reliability based upon the positional errors of the manipulator tip. An analytical method is developed and applied to a two-link robot manipulator through forward kinematics. This study includes uncertainties in the link length, pin center location and radial clearance. By virtue of the effective link length model, only the nominal manipulator model and statistical information on the uncertainties are required. The results from the analytical method is compared to those from the Monte Carlo simulation.

Design and Implementation of Image Communication System Based on Power Line Communication (전력선통신 기반 영상 송수신시스템 설계 및 구현)

  • Chang, Rak-Ju;Lee, Soon-Yi;Kang, Suk-Won
    • Proceedings of the Korea Contents Association Conference
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    • 2010.05a
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    • pp.31-33
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    • 2010
  • The image communication system based on power line communication(PLC) that manages the status of workers in deteriorated. work environments such as high temperature and pressures as realtime is designed and implemented in this paper. The major design considerations for system design are such that the adaptation of simple architecture, simplicity of installation and movement, tolerances about high temperature and pressures, transmission of high quality image under various noise environments.

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