• 한국기계가공학회지
• /
• 제14권6호
• /
• pp.57-62
• /
• 2015

A large variety of pipe flanges are required in the marine and construction industry. Pipe flanges are usually welded or screwed to the pipe end and are connected with bolts. This approach is very simple and has been widely used for a long time; however, it results in high development costs and low productivity, and the products made through this approach usually have safety problems in the welding area. In this research, a new approach for forming pipe flanges based on cold forging and the floating die concept is presented. This innovative approach increases the effectiveness of the material usage and saves time and costs compared with the conventional welding method. To ensure the dimensional accuracy of the final product, finite element analysis (FEA) was carried out to simulate the process of cold forging, and orthogonal experiment methods were used to investigate the influence of four manufacturing factors (stroke of distance, pin die angle, forming of pipe diameter, and speed of the die) and predict the best combination of them. The manufacturing factors were obtained through numerical and experimental studies, which show that the approach is very useful and effective for the forming of pipe flanges and could be widely used in the future.

• 한국소음진동공학회논문집
• /
• 제17권7호
• /
• pp.649-661
• /
• 2007

Friction-type reinforcing members(FRM) to enhance the resistance to wind loads of a transmission tower through both stiffness strengthening and damping increase are energy dissipation devices that utilize bending deflection of a tower leg. In this paper, the hysteretic behavior of the transmission tower structure with FRMs was experimentally investigated through cyclic loading tests on a half scale substructure model. Firstly, the variation of friction forces and durability of the FRM depending on the type of friction-inducing materials used in the FRM were examined by performing the cyclic loading tests on the FRM. Secondly, cyclic loading tests of a half-scale two-dimensional substructure model of a transmission tower with FRMs were conducted. Test results show that the FRM, of which desired maximum friction force is easily regulated by adjusting the amplitude of the torque applied to the bolts, have stable hysteretic behaviors and it is found that there exists the optimum torque depending on a design load by investigating the amount of energy dissipation of the FRMs according to the increase of torque.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2007년도 춘계학술대회논문집
• /
• pp.568-577
• /
• 2007

Friction-type reinforcing members (FRM) to enhance the resistance to wind loads of a transmission tower through both stiffness strengthening and damping increase are energy dissipation devices that utilize bending deflection of a tower leg. In this paper, the hysteretic behavior of the transmission tower structure with FRMs was experimentally investigated through cyclic loading tests on a half scale substructure model. Firstly, the variation of friction forces and durability of the FRM depending on the type of Friction-inducing materials used in the FRM were examined by performing the cyclic loading tests on the FRM. Secondly, Cyclic loading tests of a half-scale two-dimensional substructure model of a transmission tower with FRMs were conducted. Test results show that the FRM, of which desired maximum friction force is easily regulated by adjusting the amplitude of the torque applied to the bolts, have stable hysteretic behaviors and it is found that there exists the optimum torque depending on a design load by investigating the amount of energy dissipation of the FRMs according to the increase of torque.

• 한국지반공학회:학술대회논문집
• /
• 한국지반공학회 2006년도 춘계 학술발표회 논문집
• /
• pp.662-669
• /
• 2006

PEM(Prestressed Earth Method) is a method to minimize lateral movements of the ground generated by progressive excavation and increases shear strength by applying prestresses to the end of earth bolt equipped with a P.C. panel after earth bolt is set up under the in-situ ground. In case of PEM, there are noticeable advantages. First of all, PEM maximizes the utility of the ground because PEM needs less volume of backfill and cutting than other general walls. Second, it's an environmental method possible to garden on the banquette. In this study, the behavioral characteristics of PEM are analyzed and compared with soil nailing system through the measured data of PEM and numerical method using SMAP-2D program and also an increased stability of PEM is evaluated by increasing prestress of earth bolts through the numerical analysis using Slide (ver. 4.0) program.

• 한국지진공학회:학술대회논문집
• /
• 한국지진공학회 1999년도 추계 학술발표회 논문집 Proceedings of EESK Conference-Fall
• /
• pp.186-192
• /
• 1999

Safety-related equipments of nuclear power plant must be seismically qualified to demonstrate their ability to function as required during and/or after the earthquake, The seismic qualification is usually achieved through analysis and testing. Analysis method is preferably adopted for structurally simple equipments which are easy to be mathematically modeled. However even for relatively complex equipments analysis method is occasionally used for computing the input motion or supporting information for the component test followed. Electrical cabinet is a typical example for which analysis method is combinedly used with test to get modal properties of the enclosing cabinet structure. Usually the structural elements and doors of the cabinet are loosely interconnected with small-size bolts or spot welding. Therefore cabinet-type equipment usually has high and complex nonlinear properties which are not easily idealized by simple practical modeling techniques. in this paper with respect to a typical cabinet-type structure(instrumentation cabinet of nuclear power plant) a comparative study has been performed between three different state-of-the -art modeling techniques: lumped mass model frame model and FEM modal. Form the study results it has been found that modal properties of the cabinet-type structure in the elastic behavior range can be reasonably computed through any type of modeling techniques in the practice with slight modification of model properties to get better accuracy. However it needs additional modeling techniques to get reasonable results up to nonlinear range.

• 한국강구조학회 논문집
• /
• 제20권5호
• /
• pp.633-644
• /
• 2008

철골구조물의 기둥이음 형식은 볼트연결이나 용접을 이용한다. 이러한 연결방법에서 부재의 축응력은 덧판의 볼트체결이나, 용접부위 를 통하여 그 응력이 전달되는 것으로 간주하여 설계, 시공되고 있다. 우리나라의 강구조 한계상태 설계기준에 따르면, 기둥 이음부의 고력볼트 및 용접이음은 이음부의 응력을 충분히 전달하여야 하고 이들 항복내력은 피접합재 항복내력의 1/2이상이 되도록 하여야 한다. 다만, 이음부에서 단면 에 인장응력이 없는 경우, 이음면이 절삭 마감으로 밀착되면 소요압축력 및 소요휨모멘트 각각의 1/4은 접촉면에 의해 직접 전달시킬 수 있다고 되 어있다. 반면에, 미국 철강협회설계기준(AISC Specifications and Codes)에서는 기둥이음에서 지압력에 따라 응력이 전달되도록 접촉면이 마무리 되어 있는 경우, 그 위치를 확보하는데 충분하도록 이음되어야 한다고만 되어있어, 설계자의 판단에 따라 압축력은 이음면의 직접접촉(Metal Touch)으로 상부에서 하부로 모두 전달할 수 있도록 되어있고, 또한 압축력과 휨모멘트를 받는 기둥에서는 직접접촉을 통해 최소 25%에서 최대 50%까지의 하중전달이 가능하다. 따라서 기둥이음에서 압축력에 대한 직접접촉의 활용도의 차이가 크고 또한 압축력과 모멘트가 작용할 때의 직접 접촉에 대한 활용도도 그 차이가 최대 25%이므로, 직접 접촉된 이음부의 응력전달 거동에 대한 연구가 필요하다. 본 연구는 축력과 휨모멘트가 작 용하는 기둥에 대해서 이루어지며 실험체의 수는 총 22개이다. 국내의 메탈터치의 평활도인 관리 허용치 1.5D/1000와 한계허용치 2.5D/1000및 AISC에서 제시하는 압축력을 받는 기둥에서의 보강 없는 틈의 한계인 1.6mm에 대해, 본 실험결과와 기존의 허용치를 비교하였다. 그 결과, 상하 부재 간의 직접 접촉을 통하여, 즉 메탈터치를 이용하여 응력을 전달시키면 부재 이음에서 경제성과 효율성이 개선될 수 있다고 판단된다.

• Journal of Electrical Engineering and Technology
• /
• 제13권6호
• /
• pp.2292-2300
• /
• 2018

A field-circuit coupling model of a typical faulty generator is established to correct through-bolt end-region overheating and breakdown failure in a tubular hydro-generator. Using the model, eddy current loss and electromagnetic forces on through bolts under normal and failure conditions are analyzed and compared and the natural frequency of a through bolt is determined. Based on the analysis results, the causative mechanism of failure is revealed and targeted improvement design measures are proposed. The numerical results are found to be consistent with the actual fault characteristics, validating the design measure improvements. The results are useful in improving the design and manufacturing standards and enhancing the operational reliability of large tubular hydro-generators.

• 한국강구조학회 논문집
• /
• 제30권2호
• /
• pp.77-85
• /
• 2018

각형강관 기둥을 이용한 모멘트 접합부는 주로 관통형 다이어프램 형식으로 사용되고 있으나, 제작 및 시공과정이 복잡하여 적용하는데 어려움이 있다. 본 연구에서 제안하는 강구조물 시스템은 단위 유닛 모듈(각형강관 기둥, H형강 보, 원웨이 볼트)을 현장으로 반입하여 볼트조립만으로 완성되는 것이다. 따라서 이 연구에서는 내부보강판의 길이, 내부보강판의 형상을 변수로 설정하여 제안된 기둥-보 접합부의 내력 및 강성, 연성능력, 에너지 소산능력을 비교 분석하여 제시된 강구조물 시스템을 평가하였다.

• 한국방재학회 논문집
• /
• 제6권1호
• /
• pp.9-16
• /
• 2006

모멘트 저항골조는 내진성능이 매우 우수한 것으로 알려져 왔으며 많은 건축물의 설계에 이용되며 시공되어지고 있으나 노스리지 지진과 고베 지진시 충분한 내진성능을 발휘하지 못하고 접합부에서 균열 또는 취성파괴가 발생하였다. 양지진 이후 접합부의 내진성능을 향상시키고자 접합부 상세에 대한 연구가 활발히 진행되고 있으며, 우리나라에서도 지진에 대한 사회적 관심과 일본에서 발생한 지진이 한반도에 영향을 주는 상황에서, 이에 대한 사회전반의 관심과 우려가 제기되고 있다. 본 논문에서는 H형 보 웨브의 고장력볼트 전단접합과 H형 플랜지의 리브보강 유무를 변수로 한 실대형 실험체를 가지고 실험을 실시하였다. 실험을 통해 보 웨브의 2면 전단접합을 통해 고장력 볼트수 감소와 시공성 향상을 기대하며, 리브플레이트 보강을 통해 내진성능을 향상시키고자 한다. 또한 논 스켈럽을 통해 응력집중에 의한 취성파괴를 방지하고자 한다.

• Journal of Welding and Joining
• /
• 제27권6호
• /
• pp.74-79
• /
• 2009

Titanium and titanium alloy can be reproduced immediately even if oxide films($TiO_2$) break apart in sea water. Therefore, since titanium demonstrates large specific strength and outstanding resistance to stress corrosion cracking, crevice corrosion, pitting and microbiologically influenced corrosion in sea water environment, it has been widely applied to heat exchanger for ships. In particular, with excellent elongation, pure titanium may be deemed as optimal material for production of heat exchanger plate which is used with wrinkles formed for efficient heat exchange. Conventional plate type heat exchanger prevented leakage of liquid through insertion of gasket between plates and mechanical tightening by bolts and nuts, but in high temperature and high pressure environment, gasket deterioration and leakage occur, so heat exchanger for LPG re-liquefaction device etc do not use gasket but weld heat exchanger plate for use. On the other hand, since welded plate cannot be separated, it is important to obtain high quality reliable welds. In addition, for better workability and production performance, lasers that can obtain weldment with large aspect ratio and demonstrate fast welding speed even in atmospheric condition not in vacuum condition are used in producing products. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through quantitative analysis of oxygen and nitrogen and measurement of hardness as fundamental experiment for the evaluation of titanium laser welding, and evaluated the welding performance and mechanical properties of butt welding. This study welded specimens in various conditions by using laser and GTA welding machine to apply edge welding to heat exchanger, and evaluated the mechanical strength through tensile stress test. As a result of tensile test, laser weldment demonstrated tensile strength 4 times higher than GTA welds, and porosity could be controlled by increasing and decreasing slope of laser power at overlap area.