• Title/Summary/Keyword: three-dimensional stress field

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3D Finite Element Analysis of Friction Stir Welding of Al6061 Plates (Al6061-T6 판재의 마찰교반용접 3D 유한요소 해석)

  • Goo, Byeong-Choon;Jung, Hyun-Seung
    • Journal of Welding and Joining
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    • v.29 no.4
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    • pp.73-79
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    • 2011
  • Friction stir welding (FSW) is a solid state joining method patented in 1991 by The Welding Institute (TWI). It is widely used for joining light metals such as Al and Mg alloys. Foreign railway vehicle manufacturing companies have been applying FSW to car body welding, but domestic companies are in the beginning of feasibility study. Therefore, lots of experimental and analytical study is needed. In this study, three-dimensional finite element modeling of the friction stir welding of two Al6061-T6 plates was carried out. And temperature field and residual stresses were obtained and compared to experimental results in the literature. It is found the analytic thermal field is in a good agreement with the experimental results, but there are some differences between numerical and experimental residual stresses.

A coupled geomechanical reservoir simulation analysis of CO2 - EOR: A case study

  • Elyasi, Ayub;Goshtasbi, Kamran;Hashemolhosseini, Hamid
    • Geomechanics and Engineering
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    • v.10 no.4
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    • pp.423-436
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    • 2016
  • Currently, there is a great interest in the coupling between multiphase fluid flow and geomechanical effects in hydrocarbon reservoirs and surrounding rocks. The ideal solution for this coupled problem is to introduce the geomechanical effects through the stress analysis solution and implement an algorithm, which assures that the equations governing the flow and stress analyses are obeyed in each time step. This paper deals with the implementation of a program (FORTRAN90 interface code), which was developed to couple conventional reservoir (ECLIPSE) and geomechanical (ABAQUS) simulators, using a partial coupling algorithm. The explicit coupled hydro-mechanical behavior of Iranian field during depletion and $CO_2$ injection is studied using the soils consolidation procedure available in ABAQUS. Time dependent reservoir pressure fields obtained from three dimensional compositional reservoir models were transferred into finite element reservoir geomechanical models in ABAQUS as multi-phase flow in deforming reservoirs cannot be performed within ABAQUS. The FEM analysis of the reservoir showed no sign of plastic strain under production and $CO_2$ injection scenarios in any part of the reservoir and the stress paths do not show a critical behavior.

Coupled electro-elastic analysis of functionally graded piezoelectric material plates

  • Wu, Chih-Ping;Ding, Shuang
    • Smart Structures and Systems
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    • v.16 no.5
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    • pp.781-806
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    • 2015
  • A unified formulation of finite layer methods (FLMs), based on the Reissner mixed variational theorem (RMVT), is developed for the three-dimensional (3D) coupled electro-elastic analysis of simply-supported, functionally graded piezoelectric material (FGPM) plates with open- and closed-circuit surface conditions and under electro-mechanical loads. In this formulation, the material properties of the plate are assumed to obey an exponent-law varying exponentially through the thickness coordinate, and the plate is divided into a number of finite rectangular layers, in which the trigonometric functions and Lagrange polynomials are used to interpolate the in- and out-of-plane variations of the primary field variables of each individual layer, respectively, such as the elastic displacement, transverse shear and normal stress, electric potential, and normal electric displacement components. The relevant orders used for expanding these variables in the thickness coordinate can be freely chosen as the linear, quadratic and cubic orders. Four different mechanical/electrical loading conditions applied on the top and bottom surfaces of the plate are considered, and the corresponding coupled electro-elastic analysis of the loaded FGPM plates is undertaken. The accuracy and convergence rate of the RMVT-based FLMs are assessed by comparing their solutions with the exact 3D piezoelectricity ones available in the literature.

Developing brittle transparent materials with 3D fractures and experimental study

  • Wang, Jing;Li, Shucai;Zhu, Weishen;Li, Liping
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.399-409
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    • 2016
  • The fracture propagation mechanism and fractured rock mass failure mechanism were important research in geotechnical engineering field. Many failures and instability in geotechnical engineering were related on fractures propagation, coalescence and interaction in rock mass under the external force. Most of the current research were limited to two-dimensional for the brittleness and transparency of three-dimensional fracture materials couldn't meet the requirements of the experiment. New materials with good transparent and brittleness were developed by authors. The making method of multi fracture specimens were established and made molds that could be reused. The tension-compression ratio of the material reached above 1/6 in normal temperature. Uniaxial and biaxial loading tests of single and double fracture specimens were carried out. Four new fractures were not found in the experiment of two-dimensional fractures such as the fin shaped crack, wrapping wing crack and petal crack and anti-wing crack. The relationship between stress and strain of the specimens were studied. The specimens with the load had experienced four stages of deformation and the process of the fracture propagation was clearly seen in each stage. The expansion characteristics of the fractured specimens were more obvious than the previous research.

Numerical investigation on vortex behavior in wire-wrapped fuel assembly for a sodium fast reactor

  • Song, Min Seop;Jeong, Jae Ho;Kim, Eung Soo
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.665-675
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    • 2019
  • The wire-wrapped fuel bundle is an assembly design in a sodium-cooled fast reactor. A wire spacer is used to maintain a constant gap between rods and to enhance the mixing of coolants. The wire makes the flow complicated by creating a sweeping flow and vortex flow. The vortex affects the flow field and heat transfer inside the subchannels. However, studies on vortices in this geometry are limited. The purpose of this research is to investigate the vortex flow created in the wire-wrapped fuel bundle. For analysis, a RANS-based numerical analysis was conducted for a 37-pin geometry. The sensitivity study shows that simulation with the shear stress transport model is appropriate. For the case of Re of 37,100, the mechanisms of onset, periodicity, and rotational direction were analyzed. The vortex structures were reconstructed in a three-dimensional space. Vortices were periodically created in the interior subchannel three times for one wire rotation. In the edge subchannel, the largest vortex occurred. This large vortex structure blocked the swirl flow in the peripheral region. The small vortex formed in the corner subchannel was negligible. The results can help in understanding the flow field inside subchannels with sweeping flow and vortex structures.

Three-Dimensional Simulation of Seismic Wave Propagation in Elastic Media Using Finite-Difference Method (유한차분법을 이용한 3차원 지진파 전파 모의)

  • 강태섭
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2000.10a
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    • pp.81-88
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    • 2000
  • The elastic wave equation is solved using the finite-difference method in 3D space to simulate the seismic wave propagation. It is based on the velocity-stress formulation of the equation of motion on a staggered grid. The nonreflecting boundary conditions are used to attenuate the wave field close to the numerical boundary. To satisfy the stress-free conditions at the free-surface boundary, a new formulation combining the zero-stress formalism with the vacuum one is applied. The effective media parameters are employed to satisfy the traction continuity condition across the media interface. With use of the moment-tensor components, the wide range of source mechanism parameters can be specified. The numerical experiments are carried out in order to test the applicability and accuracy of this scheme and to understand the fundamental features of the wave propagation under the generalized elastic media structure. Computational results show that the scheme is sufficiently accurate for modeling wave propagation in 3D elastic media and generates all the possible phases appropriately in under the given heterogeneous velocity structure. Also the characteristics of the ground motion in an sedimentary basin such as the amplification, trapping, and focusing of the elastic wave energy are well represented. These results demonstrate the use of this simulation method will be helpful for modeling the ground motion of seismological and engineering purpose like earthquake hazard assessment, seismic design, city planning, and etc..

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Temperature Field and Thermal Stress Simulation of Solid Brake Disc Based on Three-dimensional Model (3차원 브레이크 디스크 모델의 온도 분포와 열응력 시뮬레이션에 관한 연구)

  • Hwang, Pyung;Seo, Hee-Chang;Wu, Xuan
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.31-36
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    • 2010
  • The brake system is an important part of the automobile safety system. The disc brake system is divided into two parts: a rotating axi-symmetrical disc, and the stationary pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperatures during the braking process. The frictional heat source (the pads) is moving on the disc and the location is time-dependent. Our study applies a moving heat source, which is defined by the time and space variable on the frictional surface, in order to simulate the frictional heat behavior accurately during the braking process. The object of the present work is the determination of the temperature distribution and thermal stress in the solid disc by non-axisymmetric 3D modeling for repeated braking.

Analytical calculation method for the axial equivalent elastic modulus of laminated FRP pipes based on three-dimensional stress state

  • Chen, Li;Pan, Darong;Zhao, Qilin;Chen, Li;Chen, Liang;Xu, Wei
    • Structural Engineering and Mechanics
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    • v.77 no.1
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    • pp.137-149
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    • 2021
  • In engineering design, the axial equivalent elastic modulus of laminated FRP pipe was mostly calculated by the average elastic modulus method or the classical laminated plate theory method, which are based on relatively simplified assumptions, and may be not accurate enough sometimes. A new analytical calculation method for the axial equivalent elastic modulus of laminated FRP pipe was established based on three-dimensional stress state. By comparing the results calculated by this method with those by the above two traditional analytical methods and the finite element method, it is found that this method for the axial equivalent elastic modulus fits well not only for thin-walled pipes with orthotropic layers, but also for thick-walled pipes with arbitrary layers. Besides, the influence of the layer stacking on the axial equivalent elastic modulus was studied with this method. It is found that a proper content of circumferential layer is beneficial for improving the axial equivalent elastic modulus of the laminated FRP pipe with oblique layers, and then can reduce its material quantity under the premise that its axial stiffness remains unchanged. Finally, the meso-mechanical mechanism of this effect was analyzed. The improving effect of circumferential layer on the axial equivalent elastic modulus of the laminated FRP pipe with oblique layers is mainly because that, the circumferential fibers can restrain the rigid body rotations of the oblique fibers, which tend to cause the significant deformations of the pipe wall units and the relatively low axial equivalent elastic modulus of the pipe.

Mechanical behaviour analysis of FGM plates on elastic foundation using a new exponential-trigonometric HSDT

  • Fatima Z. Zaoui;Djamel Ouinas;Abdelouahed Tounsi;Belkacem Achour;Jaime A. Vina Olay;Tayyab A. Butt
    • Steel and Composite Structures
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    • v.47 no.5
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    • pp.551-568
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    • 2023
  • In this research, a new two-dimensional (2D) and quasi three-dimensional (quasi-3D) higher order shear deformation theory is devised to address the bending problem of functionally graded plates resting on an elastic foundation. The displacement field of the suggested theories takes into account a parabolic transverse shear deformation shape function and satisfies shear stress free boundary conditions on the plate surfaces. It is expressed as a combination of trigonometric and exponential shear shape functions. The Pasternak mathematical model is considered for the elastic foundation. The material properties vary constantly across the FG plate thickness using different distributions as power-law, exponential and Mori-Tanaka model. By using the virtual works principle and Navier's technique, the governing equations of FG plates exposed to sinusoidal and evenly distributed loads are developed. The effects of material composition, geometrical parameters, stretching effect and foundation parameters on deflection, axial displacements and stresses are discussed in detail in this work. The obtained results are compared with those reported in earlier works to show the precision and simplicity of the current formulations. A very good agreement is found between the predicted results and the available solutions of other higher order theories. Future mechanical analyses of three-dimensionally FG plate structures can use the study's findings as benchmarks.

On the Modification of a Classical Higher-order Shear Deformation Theory to Improve the Stress Prediction of Laminated Composite Plates (적층평판의 응력해석 향상을 위한 고전적 고차전단변형이론의 개선)

  • Kim, Jun-Sik;Han, Jang-Woo;Cho, Maeng-Hyo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.3
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    • pp.249-257
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    • 2011
  • In this paper, an systematic approach is presented, in which the mixed variational theorem is employed to incorporate independent transverse shear stresses into a classical higher-order shear deformation theory(HSDT). The HSDT displacement field is taken to amplify the benefits of using a classical shear deformation theory such as simple and straightforward calculation and numerical efficiency. Those independent transverse shear stresses are taken from the fifth-order polynomial-based zig-zag theory where the fourth-order transverse shear strains can be obtained. The classical displacement field and independent transverse shear stresses are systematically blended via the mixed variational theorem. Resulting strain energy expressions are named as an enhanced higher-order shear deformation theory via mixed variational theorem(EHSDTM). The EHSDTM possess the same computational advantage as the classical HSDT while allowing for improved through-the-thickness stress and displacement variations via the post-processing procedure. Displacement and stress distributions obtained herein are compared to those of the classical HSDT, three-dimensional elasticity, and available data in literature.