• Title/Summary/Keyword: thickness-shear

Search Result 1,906, Processing Time 0.03 seconds

Investigation of the Jetting Phenomena in Injection Molding for Various Injection Speeds, Resins and Mold Shapes (사출성형에서 사출속도, 수지의 종류 및 금형 형상에 따른 젯팅 현상에 관한 고찰)

  • 류민영;최종근;배유리
    • Transactions of Materials Processing
    • /
    • v.12 no.1
    • /
    • pp.3-10
    • /
    • 2003
  • The formation of surface defects associated with Jotting in injection molding is related to the geometries of cavity and fate, operational conditions and the rheological properties of polymer. In this study we have examined jetting phenomena in injection molding process for the throe kinds of PCs which have different molecular weights and structures, PBT and PC/ABS alloy with several injection speeds. We have used various cavity shapes those are tensile, flexural and impact test specimens with various gates and cavity thicknesses. Through this study we have observed that the jetting is related to the dic swell of material. This means that the jotting is strongly affected by the elastic flow property rather than the viscous flow property in viscoelastic characteristics of molten polymer. Different resins have different elastic properties, and elastic flow behavior depends on the shear rate of flow, i.e. injection speed. Large die swell would eliminate jetting however, the retardation of die swell would stimulate jetting. In the point of mole design, reducing the thickness ratio of cavity to gate can reduce or eliminate jetting regardless of amount of elasticity of polymer melt.

Rigid-Plastic FE Modeling of Frictional Contact Problems based on a Penalty Method (벌칙방법에 의한 마찰 접촉문제의 강소성 유한요소 모델링)

  • 장동환;황병복
    • Transactions of Materials Processing
    • /
    • v.12 no.1
    • /
    • pp.34-42
    • /
    • 2003
  • This paper presents a rigid-plastic finite element method to handle the frictional contact problem between two deformable bodies experiencing large deformation. The variational formulation combined with incremental quasi-static model is employed for treating the contact boundary condition. The frictional behavior of the model obeys Coulomb's law of friction. The proposed contact algorithms are classified into two categories, one for searching contacting nodes and the other for calculating contact forces at the contact surface. A slave node and master contact segment are defined using the geometric condition of finite elements on the contact interface. The penalty parameter is used to limit the penetration between contacting bodies, and the finite elements are coupled with contact boundary elements.us gates and cavity thicknesses. Through this study we have observed that the jetting is related to the die swell of material. This means that the jotting is strongly affected by the elastic flow property rather than the viscous flow property in viscoelastic characteristics of molten polymer. Different resins have different elastic properties, and elastic flow behavior depends on the shear rate of flow, i.e. injection speed. Large die swell would eliminate jetting however, the retardation of die swell would stimulate jetting. In the point of mole design, reducing the thickness ratio of cavity to gate can reduce or eliminate jetting regardless of amount of elasticity of polymer melt.

Characteristics of Fancy Veneer Plywood Floor using Green Tea Leaves Powder (녹차잎분말을 사용한 마루판의 특성)

  • Kang, Seog-Goo;Lee, Hwa-Hyoung
    • Journal of the Korea Furniture Society
    • /
    • v.21 no.4
    • /
    • pp.284-292
    • /
    • 2010
  • This research was carried out to examine the properties of fancy cherry veneer overlaid on the PF resin bonded Meranti plywood floor, which 2.5% green tea leaf powder was applied in the UV varnishes and the adhesives for scavenging the volatile organic compounds. The results were as follows: 1. The various properties of the treated samples, such as density, moisture content, thickness swelling, bending strength(MOR), adhesion shear strength, surface abrasion, curling, cyclic delamination test with boiling water, boiling property, cold-resistance and heat resistance, acid resistance and alkali resistance, and anti-contamination property showed no significant difference between the properties of the control samples. 2.5% green tea leaf powder treated floor gave a little better results than the control for surface scratch test. 2. In case of QUV and weathering test, no difference between the treated sample and control was found. 3. The floor was discolored by adding 10% green tea leaf powder to UV coating, and the floor was also discolored to light green during by the soaking test. The color of floor was not changed up to 5% addition level.

  • PDF

Morphological and rheological properties of culture broth of Cephalosporium acremonium M25

  • Lim, Jung-Soo;Kim, Jin-Hee;Kim, Chongyoup;Kim, Seung-Wook
    • Korea-Australia Rheology Journal
    • /
    • v.14 no.1
    • /
    • pp.11-16
    • /
    • 2002
  • Cephalosporium acremonium is a filamentous microorganism producing cephalosporin C. The morphological differentiation of C. acremonium in submerged culture is closely related with the rheological properties of culture broth and production of cephalosporin C. In this study, the rheological and morphological properties of culture broth of C. acremonium were investigated. In the seed broths of shake-flask and fermenter culture, the Herschel-Berkley equation was in excellent agreement with experimental results in the whole range of shear rate. In the seed broths of shake-flask culture, morphological differentiation into arthrospores affected to changes of apparent viscosity. But results in the fermenter culture, morphological factors such as mean hyphal thickness and the number of tips gave more effect on changes of apparent vitacosity than differentiation into arthrospores. Overall, it suggested that the morphological parameters measured by image analysis can be used as a good parameter to indicate the rheological properties of culture broth of C. acremonium M25.

Behaviors of Anisotropic Fluids in the Vicinity of a Wedge

  • Kim, Youn-J.
    • Journal of Mechanical Science and Technology
    • /
    • v.14 no.6
    • /
    • pp.690-698
    • /
    • 2000
  • The laminar boundary layer flow and heat transfer of anisotropic fluids in the vicinity of a wedge have been examined with constant surface temperature. The similarity variables found by Falkner and Skan are employed to reduce the stream wise-dependence in the coupled nonlinear boundary layer equations. The numerical solutions are presented using the fourth-order Runge - Kutta method and the distribution of velocity, micro-rotation, shear and couple stresses and temperature across the boundary layer are plotted. These results are also compared with the corresponding flow problems for Newtonian fluid over wedges. It is found that for a constant wedge angle, the skin friction coefficient is lower for micropolar fluid, as compared to Newtonian fluid. For the case of the constant material parameter K, however, the magnitude of velocity for anisotropic fluid is greater than that of Newtonian fluid. The numerical results also show that for a constant wedge angle with a given Prandtl number, Pr = I, the effect of increasing values of K results in increasing thermal boundary layer thickness for anisotropic fluid, as compared with Newtonian fluid. For the case of the constant material parameter K, however, the heat transfer rate for anisotropic fluid is lower than that of Newtonian fluid.

  • PDF

A Study on Photoelastic Fringe Patterns in Cutting Proces(I) (切削加工 의 光彈性的 現象 에 관한 硏究( I ))

  • 김정두;이용성
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.7 no.2
    • /
    • pp.161-167
    • /
    • 1983
  • In this study the phenomenon of cutting stress which arises on cutting tools and work pieces in cutting process is investigated by rake angle of cutting tools and feed for this measurement, P$_{s}$-1 (high modulus, photolastic Inc.) was used as a cutting tool, P$_{s}$-3 (medium modulus, photolastic Inc.) was used as work piece and reduction apparatus was attached to the head stock, and orthogonal cutting was adapted as a cutting method and transparent glass was used to block the strain in the orientation of thickness. The followings are the results of this study. (1) Photoelastic experimental equipments have made it possible to make dynamic measurement and analyze stress distribution in cutting tool and work piece surface which has hitherto been conducted only in static measurement and analyzing method. (2) The maximum stress arising at tools and work pieces in cutting process is on the tool edge tip, and the maximum stress arising on the tip of cutting tools is equal to that on the contacting area of work pieces in values. (3) The distributions of maximum shear stress on certain parts of the cutting tools and work pieces are as follows; for cutting tools, .alpha.=12.deg., .alpha.=0.deg., .alpha.=-12.deg. in order, and for work pieces, .alpha.=-12.deg., .alpha.=0.deg., .alpha.=12.deg. in opposite order.der.

Dynamic Analysis of a Tilted HDD spindle system due to Manufacturing Tolerance (가공 오차를 고려한 스핀들 시스템의 동적 특성 해석)

  • Koak, Kyu-Yeol;Kim, Hak-Woon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2007.05a
    • /
    • pp.852-858
    • /
    • 2007
  • This paper investigates the dynamic characteristics of a tilted HDD spindle system with fluid dynamic bearings (FDBs). Tilting motion of a HDD spindle system may be caused by improper manufacturing tolerance, such as imperfect cylindricity between shaft and sleeve of FDBs, imperfect perpendicularity between shaft and thrust as well as the gyroscopic moment of the unbalanced mass of the rotating part. Tilting motion may result in the instability of the HDD spindle system and it may increase the disk run-out to limit memory capacity. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the cylindricity and the perpendicularity. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to study whirling and tilting motions. This research shows that the cylindricity and the perpendicularity increase the tilting angle and whirl radius of the rotor.

  • PDF

The Mechanical Properties and Hand Evaluation of Clothing Fabrics using Soluble Spun Yarn and Stretch Fibers (용출형 방적사와 스트레치 소재를 사용한 의류용 직물의 역학적 특성 및 태분석)

  • Choi, Hyunseuk;Jang, Hyunmi;Jung, Moonkyu;Jeon, Younhee
    • Textile Coloration and Finishing
    • /
    • v.31 no.4
    • /
    • pp.312-322
    • /
    • 2019
  • The mechanical properties of developed fabrics which were composed of soluble yarns and stretch fibers were analyzed using the Kawabata Evaluation System. The following findings were obtained from this investigation. Fabrics woven with lightweight yarns can be easily deformed by external forces. But when the fabric were woven using thick lightweight yarns reduced the slippage between the fibers, which makes it difficult to deform due to external force, thereby maintaining a certain space from the human body. As for the weight of the fabric per unit thickness, it was found that fabrics were compose of lightweight spun yarn was lightweight relatively. Lightweight yarns were more flexible than regular yarns because of the reduced bending and shear properties that greatly affect the lattice pattern. smoother, more flexible, and the better the bend was recovered. As fabrics increased content of using of lightweight spun yarn was increased flexible and smooth, and bending recovery.

Meso-scale model for calculating the stiffness of filament wound composites considering fiber undulations

  • Shen, Chuangshi;Han, Xiaoping
    • Structural Engineering and Mechanics
    • /
    • v.62 no.3
    • /
    • pp.273-279
    • /
    • 2017
  • A meso-scale model is proposed to study filament-wound composites with fiber undulations and crossovers. First, the crossover and undulation region is classified as the circumferential undulation and the helical undulation. Next, the two undulations are separately regarded as a series of sub-models to describe the meso-structure of undulations by using meso-parameters such as fiber orientation, fiber inclination angle, resin rich area, fiber volume fraction and bundle cross section. With the meso-structure model and the classic laminate theory, a method for calculating the stiffness of filament wound composites is eventually established. The effects of the fiber inclination angle, the fiber and resin volume fraction and the resin rich area on the stiffness are studied. The numerical results show that the elastic moduli for the circumferential undulation region decrease to a great extent as compared with that of the helical undulation region. Moreover, significant decrease in the elastic and shear moduli and increase in the Poisson's ratio are also found for the resin rich area. In addition, thickness and bundle section have evident effect on the equivalent stiffness of the fiber crossover and the undulation region.

Flexural analysis of thermally actuated fiber reinforced shape memory polymer composite

  • Tiwari, Nilesh;Shaikh, A.A.
    • Advances in materials Research
    • /
    • v.8 no.4
    • /
    • pp.337-359
    • /
    • 2019
  • Shape Memory Polymer Composites (SMPC) have gained popularity over the last few decades due to its flexible shape memory behaviour over wide range of strains and temperatures. In this paper, non-linear bending analysis has been carried out for SMPC beam under the application of uniformly distributed transverse load (UDL). Simplified C0 continuity Finite Element Method (FEM) based on Higher Order Shear Deformation Theory (HSDT) has been adopted for flexural analysis of SMPC. The numerical solutions are obtained by iterative Newton Raphson method. Material properties of SMPC with Shape Memory Polymer (SMP) as matrix and carbon fibre as reinforcements, have been calculated by theory of volume averaging. Effect of temperature on SMPC has been evaluated for numerous parameters for instance number of layers, aspect ratio, boundary conditions, volume fraction of carbon fiber and laminate stacking orientation. Moreover, deflection profile over unit length and behavior of stresses across thickness are also presented to elaborate the effect of glass transition temperature (Tg). Present study provides detailed explanation on effect of different parameters on the bending of SMPC beam for large strain over a broad span of temperature from 273-373K, which encompasses glass transition region of SMPC.