• Title/Summary/Keyword: thick coating

Search Result 321, Processing Time 0.026 seconds

The Structural properties of PZT ceramic with preparation coating timing (코팅횟수에 따른 PZT세라믹의 구조적 특성)

  • Kang, Jeong-Min;Lee, Hyun-Moo;Lee, Sung-gap;Bae, Seon-Gi
    • Proceedings of the KIEE Conference
    • /
    • 2004.11a
    • /
    • pp.64-66
    • /
    • 2004
  • $Pb(Zr_{0.3},Ti_{0.7})O_3$, $Pb(Zr_{0.3},Ti_{0.3})O_3$ powders were prepared by the sol-gel method and PZT heterolayered thick films were fabricated by the screen-printing method. The structural properties as a faction of the composition ration were studied. As a result of the differential thermal analysis (DTA), exothermic peak was observed at around $864^{\circ}C$ dne to the formation of the polycrystalline perovskite phase. The PZT heterolayered thick film sintered at $1050^{\circ}C$ for 10min showed the average grain size $1{\sim}1.4{\mu}m$. The average thickness of PZT heterolayered thick films, obained by $3{\sim}6times$ of screen-printing, was approximately $60{\sim}110{\mu}m$.

  • PDF

Sliding Contact Analysis of a Spherical Particle between Rubber Seal and Coated Steel Counterface (시일과 코팅된 스틸면 사이의 구형 입자에 의한 미끄럼 접촉 해석)

  • Park, Tae-Jo;Lee, Jun-Hyuk
    • Tribology and Lubricants
    • /
    • v.28 no.6
    • /
    • pp.283-288
    • /
    • 2012
  • In this study, a new sliding contact problem involving an elastomeric seal, a spherical particle and a hard coated steel counterface was modeled to investigate the detailed wear mechanisms related to the sealing surface. The model was also used to design the optimum coating conditions. A three-dimensional finite element contact problem was modeled and analyzed using the nonlinear finite element code, MARC. The deformed steel surface and stress distributions are presented for different coating layers and thicknesses. When the coating thickness is relatively small, the entrapped particle produces surface plastic deformations such as groove and torus. In addition, the sealing surface can be damaged by abrasive wear as well as fatigue wear. For a relatively thick and multi-layered coating, on the other hand, surface plastic deformation does not occur, and the amount of abrasive and fatigue wear is reduced. Therefore, the proposed contact model and results can be used in the design of various sealing systems, further intensive studies are required.

Fracture Behavior of Fe Crucible in Molten Aluminum Coated with Al and Anodized Al (수명을 향상시키기 위해 Al 메탈 코팅과 양극산화처리된 Steel 도가니의 파괴 거동)

  • Cha, Taemin;Shin, Byung-Hyun;Hwang, Myungwon;Kim, Do-Hyung;Chung, Won-Sub
    • Journal of the Korean institute of surface engineering
    • /
    • v.51 no.1
    • /
    • pp.34-39
    • /
    • 2018
  • Steel crucible used for molten Al has a problem of very limited lifetime because of the interaction between Fe and molten Al. This study was performed to improve the lifetime of steel crucible for molten Al by coating metallic Al and by further anodizing treatment to form thick and uniform anodic oxide films. The lifetime of the steel crucible was improved slightly by Al coating from 30 to 40 hours by metallic Al coating and largely to 120 hours by coating the surface with anodic oxide film. The improved lifetime was attributed to blocking of the reaction between Fe and molten Al with the help of anodic oxide layer with more than 20 um thickness on the crucible surface. The failure of the steel crucible arises from the formation of intermetallic compounds and pores at the steel/Al interface.

A Study on Surface Treatment and Configuration Design of Cellular Phone (핸드폰의 형상디자인과 표면처리에 대한 연구)

  • Lee, Jung-Hyun;Park, Jae-Won
    • Journal of the Semiconductor & Display Technology
    • /
    • v.10 no.3
    • /
    • pp.7-13
    • /
    • 2011
  • In Korea, the car mobile phone service had started in 1961 and with this Korea Mobile Telecommunications Services was established in 1984. Its service was mainly focused on the mobile phone service for the car which led the popularity of the full-scale mobile phone service. There are many kinds of materials, colors and patterns which are the elements of surface coating techniques. In light of that, we are focused on the UV coating that is ranked as an important part of the techniques in this study. In the first, the use of various materials for the cellular phone and surface processing techniques for the cellular phone were searched. On the basis of the results, the experiments of actual consumer experience with the exfoliation of the surface were done and through that we proposed the best way of processing the surface for the cellular phone and the materials. The result of the Wear Test showed that thick coating was detached more slowly and each company differed in their results with UV paints despite the same thickness of UV coating. The seal (UV) exfoliation of cellular phone is deeply related with the film thickness and the film formation when the users use the cellular phones and the exfoliation of the cellular phone surface will be decreased if the manufacturers meet the best conditions for the cellular phone.

The Evaluation of STS304 Coating Layer on S45C Substrate by Friction Surfacing Process (마찰 육성법을 이용한 S45C 탄소강에 대한 STS304의 코팅층 특성 평가)

  • Noh Joong-Suk;Cho Houn-Jin;Kim Heung-Ju;Chun Chang-Gun;Chang Woong-Seong
    • Journal of Welding and Joining
    • /
    • v.23 no.6
    • /
    • pp.72-76
    • /
    • 2005
  • Friction surfacing of STS304 consumable rod on S45C substrate was investigated by microstructural observation and mechanical tests. STS304 layer formed a strongly-bonded thick layer under a wide range of surfacing conditions. The highest coating eefficiency was obtained in the condition of 1000rpm-2.5mm/sec-2.5mm/sec. The hardness distribution showed the peak value in the boundary layer and as the consumable rotation speed increased, the boundary layer also hardness increasing. As the consumable rotation speed and the traveling speed increased, the coating efficiency tended to decrease. On the other hand, as the feeding speed increased, the coating efficiency appeared to be increased. The new Fe-Cr-Ni alloy layer is showed in the interface layer on $5\~15{\mu}m$ width. After friction surfacing, corrosion resistance of STS 304 surfacing layers were equaled to that of STS304 consumable rod.

Material Properties of Thick Aluminum Coating Made by Cold Gas Dynamic Spray Deposition (초음속 저온분사법에 의해 적층된 알루미늄 층의 재료 물성)

  • Lee, Jae-Chul;Ahn, Sung-Hoon
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.23 no.10
    • /
    • pp.88-95
    • /
    • 2006
  • Cold gas dynamic spray is a relatively new coating process by which coatings can be produced without significant heating during the process. Cold-spray uses supersonic gas flow to carry metallic powders to the substrate. Its low process temperature can minimize thermal stress and also reduce the deformation of the substrate. Most researches on cold-spray have focused on micro scale coating, but in this study macro scale deposition was conducted. Properties of aluminum layer by cold-spray deposition such as coefficient of thermal expansion (CTE), modulus of elasticity. hardness, and electric conductivity were measured. The results showed that properties of aluminum layer by cold-spray deposition were different from properties of pure aluminum and aluminum alloy.

Superconductor characteristics of BSCCO spray films by Heat treatment (열처리에 따른 BSCCO 용사피막의 초전도특성)

  • Do, Hyeong-Jun;Park, Gyeong-Chae
    • Proceedings of the KWS Conference
    • /
    • 2007.11a
    • /
    • pp.282-284
    • /
    • 2007
  • The superconductor characteristics of BSCCO spray films by Heat treatment was studied. $Bi_2Sr_2CaCu_2O_x$(Bi-2212) is high-Tc superconductor(HTS) coatings have been prepared by Heat treatment. Where high current carrying capabilities are required and therefore thick film and bulk material are called for, the Bi2Sr2Ca1Cu2O8-d(Bi-2212)compound has evoleved as one of the most promising. and the Bi-2212 HTS coating layer is synthesized through the peritectic reaction between Sr-Ca-Cu oxide coating layer and Bi-Cu oxide coating layer by partial melting process. The superconducting characteristics depends on the spray distance which was related to the spray particle melt. The Bi-2212 HTS layer consists of the whisker growth and secondary phase in 2212 layer were observed.

  • PDF