• Title/Summary/Keyword: thermal test

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Thermal shock behavior of alumina ceramics by ball-on-3 ball test (Ball-on-3 ball test에 의한 알루미나 세라믹스의 열충격 거동)

  • 이중현;박성은;한봉석;이홍림
    • Journal of the Korean Ceramic Society
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    • v.36 no.10
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    • pp.1062-1068
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    • 1999
  • The flexural strength distribution of alumina ceramics was observed using ball-on-3 ball test after thermal shock into the distilled water of 25$^{\circ}C$ Crack distribution was also observed by dye-penetration after thermal shock test. Fracture probability of alumina ceramics by ball-on-3 ball test was studied and compared with that by 3-point bending test. The crack distance from the center of thespecimen showed the stronger effect on the flexural strength by ball-on-3 ball test than the crack density.

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Preliminary Thermal Analysis for LEO Satellite Optical Payload's Thermal Vacuum Test (저궤도위성 광학탑재체의 지상 열진공 시험을 위한 예비 열해석)

  • Lee, Jongl-Yul;Huh, Hwan-Il;Kim, Sang-Ho;Chang, Su-Young;Lee, Deog-Gyu;Lee, Seung-Hoon;Choi, Hae-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.5
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    • pp.466-473
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    • 2011
  • The purpose of satellite thermal control design is to maintain all the elements of a spacecraft system within their temperature limits for all mission phases. The thermal analysis model for Low Earth Orbit satellite payload level simulation is established by considering thermal vacuum test environment condition, thermal vacuum chamber configuration, and satellite's payload inner thermal environment. The established thermal analysis model is used to determine thermal vacuum test conditions and test case requirements.

Thermal Shock Tests and Thermal Shock Parameters for Ceramics

  • Awaji, Hideo;Choi, Seong-Min
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.385-396
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    • 2012
  • Thermal shock test methods and thermal shock parameters for ceramics were reviewed from the following viewpoints: (1) The test methods should be based on the precise estimation of both temperature and thermal stress distributions in a specimen taking into account the temperature-dependent thermo-mechanical properties; (2) The thermal shock parameters must be defined as a physical property of the materials and described as a function of temperature at the fracture point of the specimen; (3) The relation between the strength and fracture toughness of brittle ceramics under a thermal shock load must be the same as the relation under a mechanical load. In addition, appropriate thermal shock parameters should be defined by the thermal shock strength and thermal shock fracture toughness based on stress and energy criteria, respectively. A constant heat flux method is introduced as a testing technique suitable for estimating these thermal shock parameters directly from the electric power charged.

Study on Thermal Stress of Porcelain Insulator for T/L (송전용 자기애자의 열충격 특성 연구)

  • Han, Se-Won;Cho, Han-Goo;Choi, In-Hyuk;Lee, Dong-Ill
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.208-209
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    • 2006
  • This study presents the thermal stress characteristics of TL porcelain insulators(healthy and ageing) by the accelerating thermal mechanical ageing test with forced temperature gradient. The test temperature gradient is $95^{\circ}C(-35{\sim}60^{\circ}C)$, it was focused to high temperature thermal stress as compared with IEC 60575 standard. There was no a discrimination in the case of healthy aluminous porcelain insulators, dissimilarly in crystoballite insulators according to this test method. It was indicated that the long tenn reliability by thermal stress was conformed reasonably through the conventional accelerating ageing test methods.

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A Fatigue Analysis of Thermal Shock Test in Brake Disc Material for Railway (철도차량 제동디스크 소재 열충격 실험에 대한 피로해석)

  • Lim, Choong-Hwan;Goo, Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.615-620
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    • 2010
  • During braking of railway vehicles the repetitive thermal shock leads to thermal cracks on disc surface, and the lifetime of brake disc is dependent on the number of trimming works for removing these thermal cracks. Many tries for development of high heat resistant brake disc to extend the disc life and to warrant reliable braking performance has been continued. In present study, we carry out the computational fatigue analysis for thermal fatigue test in three candidate materials which were made to develop new high heat resistant material. Using FEM, we simulate thermal fatigue test in three candidate materials and conventional disc material. We then estimate the number of cycle to thermal crack initiation based on data from mechanical fatigue tests, and the results are compared with each material. For each material, the correction factor for $N_{f-40}$ which is the number of cycles when crack over $40{\mu}m$ was observed in thermal fatigue test is decided. From this study, we can verify the performance of thermal fatigue test system and suggest a qualitatively comparative method for heat resistance by FEM analysis of thermal shocking phenomenon.

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A Study on Thermal Ratcheting Structure Test of 316L Test Cylinder (316L 시험원통의 열라체팅 구조시험에 관한 연구)

  • Lee, H.Y.;Kim, J.B.;Koo, G.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.243-249
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    • 2001
  • In this study, the progressive inelastic deformation, so called, thermal ratchet phenomenon which can occur in high temperature liquid metal reactor was simulated with thermal ratchet structural test facility and 316L stainless steel test cylinder. The inelastic deformation of the reactor baffle cylinder can occur due to the moving temperature distribution along the axial direction as the hot free surface moves up and down under the cyclic heat-up and cool-down of reactor operations. The ratchet deformations were measured with the laser displacement sensor and LVDTs after cooling the structural specimen which experiences thermal load up to $550^{\circ}$ and the temperature differences of about $500^{\circ}C$. During structural thermal ratchet test, the temperature distribution of the test cylinder along the axial direction was measured from 28 channels of thermocouples and the temperatures were used for the ratchet analysis. The thermal ratchet deformation analysis was performed with the NONSTA code whose constitutive model is nonlinear combined kinematic and isotropic hardening model and the test results were compared with those of the analysis. Thermal ratchet test was carried out with respect to 9 cycles of thermal loading and the maximum residual displacements were measured to be 1.8mm. It was shown that thermal ratchet load can cause a progressive deformation to the reactor structure. The analysis results with the combined hardening model were in reasonable agreement with those of the tests.

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Thermal and Mechanical Properties of Electro-Slag Cast Steel for Hot Working Tools

  • Moon Young Hoon;Kang Boo Hyun;Van Tyne Chester J.
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.496-504
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    • 2005
  • The thermal and mechanical properties of an electro-slag cast steel of a similar chemical composition with an AISI-6F2 steel are investigated and compared with a forged AISI-6F2 steel. AISI-6F2 is a hot-working tool steel. Electro-slag casting (ESC) is a method of producing ingots in a water-cooled metal mold by the heat generated in an electrically conductive slag when current passes through a consumable electrode. The ESC method provides the possibility of producing material for the high quality hot-working tools and ingots directly into a desirable shape. In the present study, the thermal and mechanical properties of yield strength, tensile strength, hardness, impact toughness, wear resistance, thermal fatigue resistance, and thermal shock resistance for electro-slag cast and forged steel are experimentally measured for both annealed and quenched and tempered heat treatment conditions. It has been found that the electro-slag cast steel has comparable thermal and mechanical properties to the forged steel.

Evaluation of Effective Thermal Conductivity and Thermal Resistance in Ground Heat Exchanger Boreholes (지중 열교환기 보어홀에서의 유효 열전도도 및 열저항 산정)

  • Sohn Byong Hu;Shin Hyun-Joon;Park Seong-Koo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.8
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    • pp.695-703
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    • 2005
  • The objective of this study is to determine the effective thermal conductivity and thermal resistance values in test boreholes with three different fill materials. To evaluate these heat transfer properties, in-situ tests on four vertical boreholes were conducted by adding a monitored amount of heat to water over various test lengths. Two parameter estimation models, line-source and numerical one-dimensional models, for evaluation of thermal response test data were compared when applied on the same four data sets. Results show that the average thermal conductivity deviation between measured data and these two models is in the range of $3.03\%$ to $4.45\%$. The effect of increasing grout thermal conductivity from 1.34 to 1.82 $W/m^{\circ}C$ resulted in overall increases in effective formation thermal conductivity by $11.1\%$ to $51.9\%$ and reductions in borehole thermal resistance by $11.6\%$ to $26.1\%$.

Thermal Response Property of Grout Materials from In-situ Test and Temperature Variation of Ground Heat Exchanger (그라우트 재료별 열응답 특성 및 열교환기 운전온도 변화)

  • Kim, Kap-Duk;Lee, Soung-Ju;Yun, Yeo-Sang
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.769-775
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    • 2008
  • The objective of this report is to determine the difference of thermal response that grouted two different materials, and compare the simulation result of the length of total ground heat exchanger length that using the ground thermal conductivity. And also to know heat exchange variation of ground heat exchanger temperature that measured with various test depth. The result shows that the test hole grouted with water permeable material got better thermal response than grouted with water impermeable material. However, with consideration of ingnore for the initial 12 hour data, the test hole grouted with impermeable material has larger thermal conductivity than the other. By former thermal conductivity, simulated data by engineering program shows only 3.4% difference or less. This result shows that ground thermal conductivity is not the main variables for the design program of ground heat exchanger. At the cooling or heating mode, base on the depth of -150m, the ground heat exchanger has best temperature at $-90{\sim}-60m$ and than getting worse because of entering water heat exchanged with leaving water in the same hole.

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Metal/ceramic Interface Mechanical Property Analysis (금속/세라믹 계면 물성 분석)

  • Kim, Song-Hee;Kang, Hyung-Suk
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.9-15
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    • 2004
  • The flexural strength from 3-point bend test and fatigue properties were measured to evaluate mechanical properties of metal/ceramic interface of the multilayer ceramic package produced through tape casting. From the results, the specimens with three electrode layers showed the highest strength. The temperature distribution with time during thermal cycle and thermal stresses with the change of electrode's shape have been estimated by mathematical modelling. Specimen affected by thermal shock, produced microcracks by the difference of thermal expansion coefficient. The results of tensile test and fatigue test showed the rupture at pin. The fact that the pin brazed specimens were always fractured at the pin proved the good bonding condition between pin and electrode.

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