• Title/Summary/Keyword: thermal processes

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Calculation of residual stresses by thermal elasto-plastic analysis (열탄소성 해석에 의한 잔류응력의 계산)

  • 장창두;서승일
    • Journal of Welding and Joining
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    • v.6 no.4
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    • pp.35-43
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    • 1988
  • Welding residual stresses were calculated by two dimensional thermal elasto-plastic analysis using element method. Complicated plastic behavior during heat transfer was simulated with time. Fist, temperature distributions. To consider time varying behavior of material properties and loading and unloading processes, iterative calculation based on initial stiffness method was carried out. The method proposed by Yamata was used in time increment control which determined the accuracy of claculation. comparison with other caculated and experimental results shows fairly good agreement.

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A Fundamental Study on Forecast of the Thin Plate Welding Deformation by Numerical Simulation (수치시뮬레이션에 의한 박판 용접 변형 예측에 관한 기초적 연구)

  • 김종명;박창수;김영표;방한서
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.93-98
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    • 2003
  • For construction of steel structures, thin steel plates have been often used and welding is the main manufacturing process. However, welding processes cause some problems(welding residual stresses, welding deformations, etc.). In these problems, welding deformation is extremely harmful to the safety of structures especially. Therefore, in this study, a numerical analysis program based on large deformation plate theory has been developed to analyze and predict the welding deformation in thin plates. From the result of numerical analyse, we can find two parameters, thermal cycles and mechanical restraints affecting the welding deformation of structures. It is considered that large difference of thermal cycles and mechanical restraints in the width direction bring about welding deformation. Results of simulation have the same tendency of deformation distribution in width direction as experimental formulas.

Study on Estimation of Urban Anthropogenic Heat Generation (도시의 인공열 산정에 관한 연구)

  • 손은하;김유근;홍정혜
    • Journal of Korean Society for Atmospheric Environment
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    • v.16 no.1
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    • pp.37-47
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    • 2000
  • The Urban thermal environment is influenced and modified in many ways. One modification is brought by the anthropogenic heat generation emitted from the combustion processes and the use of energy such as industrial, domestic and traffic procedure. The anthropogenic heat generation affect an the increase of urban temperature, the well-known urban heat islands. The study on the urban thermal environment needs a great deal of the statistic data about the inner-structure of urban, the contribution of different constructions and the traffic amount on urban thermal environment in finite region. In order to overtake a quantitative analysis of effect of the anthropogenic heat, a distribution map of the urban anthropogenic heat was made using hte data of the energy consumption used at the several constructions and traffic amount of vehicles in Pusan Metropolitan. Annual mean heat flux over the 4$\textrm{km}^2$ urbanized area in Pusan is 41.5W/$m^2$, ranging from 31.4W/$m^2$ in summertime to 59.5W/$m^2$ in wintertime and maximum diurnal anthropogenic heat generation is corresponding to 10% of irradiance during summertime.

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Three Dimensional Adaptive Mesh Generator for Thermal Oxidation Simulation (열산화 공정 시뮬레이션을 위한 3차원 적응 메쉬 생성기 제작에 관한 연구)

  • 윤상호;이제희;윤광섭;원태영
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1995.11a
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    • pp.48-51
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    • 1995
  • We have developed the three dimensional mesh generator for three dimensional process simulation using the FEM(Finite Element Method). Tetrahedron element construct the presented three dimensional mesh, which is suitable for the simulation of three dimensional behavior of the LOCOS. The simulation of thermal oxidation is one of the problem in scale downed semiconductor processes. As three dimensional simulators use the huge size of the memory, we use the efficient method that generates the new nodes inside the growing oxide and removes the nodes nearby the SiO2/Si interface in silicon. The resented three dimensional mesh generator was designed to be used in various process simulations, for instance thermal oxidation, silicidation, nitridation, ion implantation, diffusion, and so on.

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A Study on Improvement of Flow Characteristics for Thin-Wall Injection Molding by Rapid Mold Heating (급속 금형가열에 의한 박육 사출성형의 유동특성 개선에 관한 연구)

  • Park Keun;Kim Byung H.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.15-20
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    • 2006
  • The rapid thermal response (RTR) molding is a novel process developed to raise the temperature of mold surface rapidly to the polymer melt temperature prior to the injection stage and then cool rapidly to the ejection temperature. The resulting filling process is achieved inside a hot mold cavity by prohibiting formation of frozen layer so as to enable thin wall injection molding without filling difficulty. The present work covers flow simulation of thin wall injection molding using the RTR molding process. In order to take into account the effects of thermal boundary conditions of the RTR mold, coupled analysis with transient heat transfer simulation is suggested and compared with conventional isothermal analysis. The proposed coupled simulation approach based on solid elements provides reliable thin wall flow estimation for both the conventional molding and the RTR molding processes.

Fatigue Life Analysis on Multi-Stacked Film Under Thermal and Residual Stresses (열응력과 잔류응력하의 다층박막의 피로수명 해석)

  • Park Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.526-533
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    • 2005
  • Reliability problem in inkjet printhead, one of MEMS devices, is also very important. To eject an ink drop, the temperature of heater must be high so that ink contacting with surface reaches above $280^{o}C$ on the instant. Its heater is embedded in the thin multi-layer in which several materials are deposited. MEMS processes are the main sources of residual stresses development. Residual stress is one of the factors reducing the reliability of MEMS devices. We measured residual stresses of single layers that consist of multilayer. FE analysis is performed using design of experiment(DOE). Transient analysis for heat transfer is performed to get a temperature distribution. And then static analysis is performed with the temperature distribution obtained by heat transfer analysis and the measured residual stresses to get a stress distribution in the structure. Although the residual stress is bigger than thermal stress, thermal stress is more influential on fatigue life.

Feasibility of Using Graphite Powder to Enhance Uranium Ion Intensity in Thermal Ionization Mass Spectrometry (TIMS)

  • Park, Jong-Ho
    • Mass Spectrometry Letters
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    • v.7 no.4
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    • pp.102-105
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    • 2016
  • This study explored the feasibility of using a carburization technique to enhance the ion intensity of isotopic analysis of ultra-trace levels of uranium using thermal ionization mass spectrometry (TIMS). Prior to fixing uranium samples on TIMS filaments, graphite powder suspended in nitric acid was deposited on rhenium filaments. We observed an enhancement of $^{238}U^+$ intensity by a factor of two when carburization was used, and were able to roughly optimize the amount of graphite powder necessary for carburization. The positive shift in heating current when evaporating filaments upon carburization implies that uranium was chemically altered by carburization, when compared to normal fixation processes. The good agreement between our method and known standards down to an ultra-trace level shows that the proposed technique can be applied to isotopic uranium analysis down to abundances of ~10 pg.

Effect of a Centered Conducting Body on Natural Convection Heat Transfer in a Two-Dimensional Cavity (2차원 캐비티내 자연대류 열전달에 대한 열전도 물체의 영향)

  • Myong H. K.;Kim J. E.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.04a
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    • pp.79-84
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    • 2005
  • The numerical solutions are examined on the effect of a centered heat conducting body on natural convection in a 2-D square cavity. The influences of the Rayleigh number, the dimensionless conducting body size, and the ratio of the thermal diffusivity of the body to that of the fluid have been investigated on the natural convection heat transfer in overall concerned region. The analysis reveals that the fluid flow and heat transfer processes are governed by all of them. Results for isotherms, vector plots and wall Nusselt numbers are reported for Pr = 0.71 and relatively wide ranges of the other parameters. Heat transfer across the cavity, in comparison to that in the absence of a body, are enhanced (reduced) in general by a body with a thermal diffusivity ratio less (greater) than unity. The heat transfer are also found to attain a minimum as the body size is increased.

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The Effect of W Particle Volume Percent on the Residual Stress of W Heavy Alloy (텅스텐계 중합금에서 텅스텐 입자의 부피비가 잔류응력에 미치는 영향)

  • 송홍섭
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.52-59
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    • 1994
  • Since the coefficient of thermal expansion (CTE) of matrix phase is larger about 4 times than that of W particle in tungsten heavy alloy, the thermal stresses due to the CTE difference between the two phases are induced in the alloy during heating and cooling processes. In the present study, a series of W heavy alloy containing various W particle volumes of 0 to 90% is made to investigate the residual stress taking place during cooling process. The CTE and residual stress of the series of alloy are measured by dilatometer and X-ray diffractometer. The residual stress of W particle is in compressive stress irrespective of W particle vol% and tends to increase with decreasing W particle vol% while that of the matrix phase is in tensile stress. The measured residual stress of W particle is about a third of calculated thermal stress. The influence of W particle vol% on the residual stress of W heavy alloy is discussed in terms of the deformation behaviors of W particle and matrix phase.

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Heat and Mass Transfer Characteristics of Red-Pepper Powder by Convection and Radiation Conditioning (대류(對流) 및 복사(輻射)에 의한 분말(粉末) 고추의 열(熱) 및 물질(物質) 전달(傳達) 특성(特性))

  • Kang, S.W.;Koh, H.K.
    • Journal of Biosystems Engineering
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    • v.18 no.1
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    • pp.48-59
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    • 1993
  • Pepper is considered as one of main crops not only in the agricultural production but also in farmer's income. Red-pepper is much consumed by Koreans everyday in the form of powder, but its processing processes such as drying and grinding cause many problems. Consequently, it is required to improve the quality of red-pepper powder for high dietary life. This study was conducted to investigate the heat and mass transfer characteristics of red-pepper powder by convection and radiation conditioning. Physical and thermal properties such as specific heat, thermal conductivity and thermal diffusivity were also determined in terms of moisture content of the powder.

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