• 대한기계학회논문집B
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• 제32권7호
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• pp.542-548
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• 2008

A thermal mass air flow sensor (MAFS), which consists of a micro-heater and thermo-resistive sensors on the silicon-nitride ($Si_3N_4$) thin membrane structure, is micro-fabricated by MEMS processes. Two thermo-resistive temperature sensors are located at $100{\mu}m$ upstream and downstream from the micro-heater respectively. The thermal characteristics are measured to find the best measurement indicator. The micro-heater is operated under constant power condition, and four flow indicators are investigated. The normalized temperature indicator shows good physical meaning and is easy to use in practice. It is found that the configurations and heating power of thermal-resistive elements are the dominant factors to determine the range of the flow measurement in the MAFS with higher sensitivity and accuracy.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.308-313
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• 2003

Thermal mass flow meters (TMFMs) are most widely used for measuring mass flow rates in the semiconductor industry. A TMFM should have a short response time in order to measure the time-varying flow rate rapidly and accurately. Therefore it is important to study transient heat transfer phenomena in the sensor tube of a TMFM that is the most critical part in the TMFM. In the present work, a simple numerical model for transient heat transfer phenomena of the sensor tube of a TMFM is presented. Numerical solutions for the tube and fluid temperatures in a transient state are obtained using the proposed model and compared with experimental results to validate the proposed model. Based on numerical solutions, heat transfer mechanism in a transient state in the sensor tube is explained. Finally, a correlation for predicting the response time of a sensor tube is presented. The correlation is verified by experimental results.

• 한국정보통신학회논문지
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• 제9권3호
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• pp.595-600
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• 2005

마이크로 흐름센서는 반도체 집적기술을 이용할 수 있어, 소형으로 제작이 가능하며 빠른 응답특성을 가져 다양한 분야에 응용되고 있다. 본 연구에서는 넓은 흐름의 세기 영역에서 정밀한 감도를 가지는 2차원의 마이크로 흐름센서를 실리콘 기판위에 적충시켜 제작하였다. 흐름센서의 중앙에 하나의 히터와 양측에 온도를 검출할 수 있는 3쌍의 감지막을 가진 새로운 센서 구조를 제안하고, 온도 검출에 대한 성능평가를 위하여 시간영역에서의 유한차분법을 이용하여 공기흐름의 세기 변화에 따른 온도분포를 계산하였다. 계산결과를 통하여 실제 흐름센서의 동작을 정량적으로 분석하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.2482-2487
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• 2007

Numerical simulations are conducted for the analysis of a thermal mass air flow sensor with periodic heating pulses on silicon-nitride ($Si_3N_4$) thin membrane structure. This study aims to find the locations of temperature sensors on the thin membrane and the heating pulse conditions, that the higher sensitivity can be achieved, for the development of a MEMS fabricated mass air flow sensor which is driven in periodic heating pulse. The simulations, thus, focus on the membrane temperature profile according to variation of the flow velocity, heating duration time and imposed power. The flow velocity of the simulations is ranging from 3 m/s to 35 m/s, heating duration time from 1 ms to 3 ms and imposed power from 50 mW to 90 mW. The corresponding Reynolds numbers vary from 1000 to 10000.

• 제어로봇시스템학회논문지
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• 제12궈1호
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• pp.85-92
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• 2006

A new silicon micro flow sensor with multiple temperature sensing elements was proposed and fabricated in considering wide range flow velocity measuring device. Thermal mass flow sensor measures the asymmetry of temperature profile around the heater which is modulated by the fluid flow. A micro mass flow sensor was normally composed of a central heater and a pair of temperature sensing elements around it. A new 2-D wide range micro flow sensor structure with three pairs of temperature sensing elements and a central heater was proposed and numerically simulated by Finite Difference Formulation to confirm the feasibility of the wide flow range sensor structure. To confirm the simulation result, the new flow sensor was fabricated on silicon substrate and the basic flow sensing properties of the sensor were measured.

• 대한기계학회논문집B
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• 제33권8호
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• pp.573-579
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• 2009

A thermal mass air flow sensor, which consists of a micro-heater and thermal sensors on the silicon-nitride thin membrane structure, is micro-fabricated by MEMS processes. Three thermo-resistive sensors, one for the measurement of microheater temperature, the others for the measurement of membrane temperature upstream and downstream of the micro-heater respectively, are used. The micro-heater is operated under the constant temperature difference mode via a real time controller, based on inlet air temperature. Two design models for microfabricated flow sensor are compared with experimental results and confirmed their applicabilities and limitations. The thermal characteristics are measured to find the best flow indicator. It is found that two normalized temperature indicators can be adopted with some advantages in practice. The flow sensor with this control mode can be adopted for wide capability of high speed and sensitivity in the very low and medium velocity ranges.

• 대한기계학회논문집B
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• 제31권10호
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• pp.876-883
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• 2007

Numerical simulations are conducted for the design of a micro thermal mass air flow sensor (MAFS), which consists of a microfabricated heater and thermopiles on the silicon-nitride ($Si_3N_4$) thin membrane structure. It is important to find the proper locations of these thermal elements in the design of MAFS with improved sensitivity. Three heating modes of the micro-heater are considered: constant temperature, constant power and heating pulses. The analyses are focused on the membrane temperature profile near the sensing section. Considered are the practical flow velocities, ranging from 3 m/s to 35 m/s, and the corresponding Reynolds numbers from 1000 to 10000. The results show that one of optimum sensing locations is about $100{\mu}m$ away from the microheater. It is concluded that the heating mode and configurations of thermal elements are the main factors for the MAFS with higher sensitivity.

• 한국정보통신학회:학술대회논문집
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• 한국해양정보통신학회 2005년도 춘계종합학술대회
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• pp.363-366
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• 2005

마이크로 흐름센서는 종래의 반도체 집적회로 공정기술을 이용하여 소형으로 제작이 가능하며, 빠른 응답특성으로 다양한 응용이 기대되고 있다. 본 연구에서는 넓은 흐름의 세기 영역에서 정밀한 감도를 가지는 2차원 마이크로 흐름센서를 실리콘 기판위에 설계하였다. 흐름센서 중앙에 하나의 히터와 양측에 3쌍의 온도 감지막을 가진 새로운 구조를 제안하고, 제안된 구조의 성능평가를 위해 유한차분법을 이용하석 열운송방정식을 시간영역에서 해석하였다. 성능평가는 제안된 흐름센서 모델에 대하여 공기흐름의 세기 변화에 따른 온도분포를 계산함으로써 실제 흐름센서의 동작을 정량적으로 분석하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집B
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• pp.154-161
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• 2000

As a mass flow controller is widely used in many manufacturing processes for controlling a mass flow rate of gas with accuracy of 1%, several investigators have tried to describe the heat transfer phenomena in a sensor tube of an MFC. They suggested a few analytic solutions and numerical models based on simple assumptions, which are physically unrealistic. In the present work, the heat transfer phenomena in the sensor tube of the MFC are studied by using both experimental and numerical methods. The numerical model is introduced to estimate the temperature profile in the sensor tube as well as in the gas stream. In the numerical model, the conjugate heat transfer problem comprising the tube wall and the gas stream is analyzed to fully understand the heat transfer interaction between the sensor tube and the fluid stream using a single domain approach. This numerical model is further verified by experimental investigation. In order to describe the transport of heat energy in both the flow region and the sensor tube, the Nusselt number at the interface between the tube wall and the gas stream as well as heatlines is presented from the numerical solution.

• 대한기계학회논문집B
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• 제39권4호
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• pp.309-316
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• 2015

가열식 액체용 질량유량계측기(LMFM, Liquid Mass Flow Meter)에 대하여 수치해석적으로 분석하였으며 실험을 통하여 검증하였다. 기존의 기체용 질량유량계측기(GMFM, Gas Mass Flow Meter)와 동일한 구조로 설계하였으나 계측온도차는 기체용에 비하여 정 반대의 특성을 나타낸다. 기체는 열용량이 작아서 계측관벽을 통한 전도열전달이 기체의 유동에 따른 대류열전달에 대응할 정도이므로 이들 상호작용의 결과 상 하류 써미스터의 온도차가 질량유량에 비례한다. 반면, 열용량이 큰 액체의 경우 대류열전달이 지배적이 되어 계측관벽을 통한 전도열전달이 무시되며, 결과적으로 온도차가 질량유량에 반비례한다. 계측관경과 히터의 권선폭은 LMFM 의 중요한 설계인자로서 각각 최적화가 필요하다. 최적화 설계를 통하여 제작한 계측기는 반도체 생산장비의 극소유량 정밀제어 및 공급용으로 사용할 수 있다.