• Title/Summary/Keyword: thermal dewatering

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A study on the Thermal Filter Press for the Reduction of Pigment Sludge (안료 슬러지 감량화(減量化)를 위한 열필터프레스 기술(技術)에 관한 연구(硏究))

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Resources Recycling
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    • v.18 no.3
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    • pp.55-61
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    • 2009
  • Dewatering process to remove water from pigment sludge was important in the diverse aspects of the improvement of product quality, curtailment of the drying cost and the transportation. It was difficult to dewater pigment particles with the mechanical forces because the size was fine under $5{\mu}m$. Thermal filter press dewatering equipment composed of squeezing plate and a fixed heating plate was developed to improve the dewaterability of pigment the sludge as supplying the heat from the fixed heating plate to the cake. Several tests that estimate the dewaterability for pigment sludge as with or without squeezing process and the difference of dewatering time was conducted with this equipment. Dewaterability of thermal dewatering under squeezing process was increased about 20% compared with non squeezing process. Under squeezing process, thermal dewatering tests changing dewatering time with 70 and 80 minute were conducted respectively. The water content of cake was more reduced at dewatering time of 80 minute compared with 70 minute, and dewatering velocity was also decreased, which caused the productivity of thermal filter press to drop. It was observed that clogging of filter cloth didn't almost occur because the liquid was discharged from cake layer easily. In this research, it was resulted that the squeezing process and long dewatering time were effective to improve the dewaterability of pigment sludge. So, this thermal filter press equipment was useful for dewatering the fine particle sludge like pigment.

A Study for Developing the Thermal Dehydrator (고효율 열 탈수장치 개발에 관한 연구)

  • Lee, Jung-Eun
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.2 s.23
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    • pp.35-40
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    • 2004
  • A generation rate of sludge in Korea had increased dramatically about $200\%$ for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearance of commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn't cope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane fillet plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easily and to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved $30\%$ more than the conventional dewatering equipment.

A Study for Developing the Thermal Dehydrator (고효율 열 탈수장치 개발에 관한 연구)

  • Lee, Jung-Eun
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.278-283
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    • 2003
  • A generation rate of sludge in Korea had increased dramatically about 200 % for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearanceof commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn'tcope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane filter plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easilyand to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved 30% more than the conventional dewatering equipment.

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A Comparative Study on Thermal and Belt Press Dewatering for Waterworks Sludge Rduction (열 탈수와 벨트프레스 탈수장치의 현장적용에 따른 탈수성 비교연구)

  • Lee, Jung-Eun
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.10
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    • pp.1016-1023
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    • 2006
  • The water content of dewatered cake produced from belt press dewatering equipment was about 75 wt% which was some high to handle it, so the equipment contained a limit at the economical and environmental aspect. The thermal dewatering equipment built as an alternative to overcome several problems was set up at the sludge treatment field and estimated some feasibility as comparison with the dewatering performance of belt press. First, dewatering properties of waterworks sludge was analyzed by monthly. The sludge of a water shortage season contained a high organic content which led to be difficult to dewater the cake, the other side the sludge of rainwater season was ease to dewater because of low organic content. According to the results to analysis the water content of dewatered cake produced from two equipments on the base of the seasonal dewatering properties, the water content of dewatered cake produced from thermal dewatering for sludge of water shortage season was $41.6{\sim}48.3$ wt% and $71{\sim}84$ wt% from belt press. In the case of rainwater season, the water content of dewatered cake produced from thermal dewatering was $34{\sim}37.7$ wt% and $57{\sim}70$ wt% from belt press. It was understood that thereduction of water content of cake by thermal dewatering was larger than belt press. The economical aspect for two equipments was evaluated on considering the reduction of cake treatment amount as the decrease of water content of cake. When putting the cost index of thermal dewatering into 100, belt press was 121. This meant that thermal dewater was more economical than belt press by about 20% in the side of construction and operation. In conclusion, thermal dewatering equipment was estimated by producing the low water content dewatered cake as well as being operated with low coat.

A study for High Efficiency Dewatering of Sludge Contained Fine Particles (미세입자(微細粒子)를 함유(含有)한 슬러지의 고효율(高效率) 탈수(脫水) 연구)

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Resources Recycling
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    • v.15 no.4 s.72
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    • pp.36-43
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    • 2006
  • There was some difficulty dewatering properties due to small porosity diameter of cake, when pigment sludge contained fine particle was formed by cake under the dewatering. It was difficult to dewater the sludge with fine particles with the conventional mechanical dewatering method. This study was to improve the dewatering rate as discharging the water from porosity of cake easily, supplying the low heat to the cake layer. Thermal dewatering equipment of piston type to keep up constant temperature on the cake was set up and relative experiment was conducted for sludge of 200 g with fine pigment particle. As test results. filtration of 176.8 g, cake weight of 19.4 g, cake thickness of 4.2 mm was measured, and it was analyzed that the water content of cake was 47 wt% and dewatering velocity, which moaned the residual d교 sloid amount per dewatering area, was $2.1DS\;m^{2}{\cdot}cycle$. This results showed that filtration increased, cake weight and thickness decreased and dewatering velocity increased against mechanical dewatering method. And water content of cake decreased about 30%, so the result which dewatering rate improved was drew generally. The reason is that the inner vapor pressure working at the cake porosity increased as applying the low heat to the cake layer, which lead to discharge the water from porosity easily. Therefore, this study was estimated by the useful technology for sludge reduction.

Study on Thermal Dewatering of Sludge Using the Parabolic Through Collector(PTC) Solar Collector (PTC태양열 집열기를 이용한 슬러지 열탈수 연구)

  • Lee, Jung-Eun
    • Journal of the Korean Solar Energy Society
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    • v.34 no.3
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    • pp.49-56
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    • 2014
  • A fiat-plate or vacuum tube solar collector have been mainly used for hot water supply of house because of some being difficult to get uniform energy density, so little applied into industrial field. This study is to apply the PTC(parabolic trough collector) solar collector into industrial field such as sludge dewatering system for energy reduction. The real scale system which composed of PTC Solar Collector and Thermal Dewatering (TDW) is established. PTC solar collector is designed to produce a hot water with $80^{\circ}C$ of temperature. And size of TDW is $630{\times}630mm$. Hot water produced from PTC solar collector is supplied into heating plate of TDW, and sludge like waterworks or wastewater is dewatered. PTC solar collector with $10m^2$ of area produce energy of average 5,618 kcal. As according to results from real scale performance, solar collector takes charge 94 % of the amount that TDW consume energy which is so large part if compare with boiler. It means that PTC solar collector is useful to apply industrial field under the condition of sufficient solar radiation. And it is analyzed that TDW by PTC solar collector has an economical validity.

A study for Beating Filter Press Dewatering Technology (열(熱) 필터프레스 기술(技術)을 통한 슬러지 탈수율(脫水率) 향상(向上)을 위한 연구(硏究))

  • Lee, Jung-Eun;Kim, Dong-Su
    • Resources Recycling
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    • v.15 no.3 s.71
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    • pp.38-45
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    • 2006
  • The thermal filter press dewatering(TFPD) technology to improve the dewaterability through increasing the inner vapor pressure, lowering the filtration viscosity and forming the porosity easily within cake as applying the heat at the sludge layer was developed in this study. The hot water with temperature of $95^{\circ}C$ and pressure of $1.2kg_f/cm^2$ was supplied to the heating plate equipped between filter plates with plate size of $470{\times}470mm$ and material of polypropylene. Sludge was dewaterd by supplying pressure of $5kg_f/cm^2$ and then by squeezing pressure of $15kg_f/cm^2$. As a results of estimating the characteristics of thermal dewatering to consider the initial water content and organic content to be influenced by a period of water shortage and rainwater, the dewatered cake water content was about 35 wt% and dewatering velocity was $4DSkg/m^2{\cdot}hr$ under the rainwater period, and the dewatered cake water content was about 50 wt% and dewatering velocity was $1.5DSkg/m^2{\cdot}hr$ in the case of sludge of water shortage season. These results was superior to the mechanical dewatering performance with water content of 70wt% and dewatering velocity of $0.9DSkg/m^2{\cdot}hr$. On the base of the results of TFPD, energy consumpted to deal with DS(Dry Solid) of 1kg was estimated by 300 kJ. It was analyzed that the energy consumption of TFPD was decreased about one third with comparison to the dryer system. Dewatering velocity of this technology was faster than the one of mechanical dewatering equipment and it was easier to product low water content cake. Therefore, this technology was recognized that dewaterability was predominant because of the fast of dewatering velocity and production of low water content cake, and also this known as economical efficiency was excellent because of low energy consumption in comparison with dryer.

Sludge Minimization by Using Dewater and Thermal Treatment in the Water Treatment Plant (탈수(脫水) 및 건조기법(乾燥技法)을 이용한 정수장(淨水場) 슬러지 감량화(減量化))

  • Jun, Hang-Bae;Kim, Yong-Han;Kim, Ryang
    • Journal of the Korea Organic Resources Recycling Association
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    • v.2 no.1
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    • pp.87-98
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    • 1994
  • Sludge minimization in an water treatment plant can be achieved by optimizing a main water treatment process as well as by enhancing a thickening and a dewatering facilities. In this study, dewatering and drying techniques for reducing the quantity of the water sludge generated from the conventional water treatment plant in the local states were investigated by reducing its water content. Not only the types and dosages of polymers but also the mixing intensity of the mixtures of a concentrated sludge and polymers on the different pH were evaluated for the optimum dewatering conditions of the water sludge. Weight reduction of the water sludge was also tested at a given temperature range. The dewatering efficiency of the water sludge was not affected by the types of polymer but by mixing intensity(GT value) in this study. pH effect on dewaterbility of the water sludge took a major role at the neutral pH range. The optimal polymer dose was 1.5 mg-polymer/g-TSS(about 40mg/L as polymer). Dewaterability was enhanced at a lower mixing intensity(GTbelow 10,000 sec-1). Free water in the void of sludge cake was dried around $100^{\circ}C$, chemical bound water was evaporated around $320^{\circ}C$, and organic material was burned out at the range of 300 to $600^{\circ}C$. Ignition losses of the water sludge were varied 15 to 40 % as the raw water quality. The ignition loss due to the chemical bound water was 10-20% and the loss due to the organic material was 4-20% of the total ignition loss.

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Effects of Solubilization Pretreatment of Wastewater Sludge on Anaerobic Digestion (하수슬러지의 혐기성 소화에 미치는 가용화 전처리의 효과)

  • Park, Ki Young;Kim, Dae Young;Chung, Tai Hak
    • Journal of Korean Society of Water and Wastewater
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    • v.14 no.1
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    • pp.117-126
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    • 2000
  • Solubilization pretreatments were conducted to enhance the anaerobic digestion of the waste activated sludge. Four pretreatment techniques including heating, sonication freezing and thawing, and enzyme addition were employed to solubilize the waste activated sludge under various conditions. Thermal pretreatment by heating showed the highest efficiency compared with other methods, and freezing and thawing was confirmed as a feasible alternative of solubilization as well as the pretreatment of dewatering. There is a clear correlation between the solubilization efficiency of the waste activated sludge and the gas production. Batch digestion results showed the cumulative gas production as much as four times after thermal pretreatment as compared with that by the control sludge without pretreatment. As a result, hydrolysis or solubilization pretreatment might play a significant role in the high rate digestion of the waste activated sludge.

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Studies on Expression Operations of Filter Cakes (여과케이크의 압착탈수조작에 관한 연구)

  • Cho, Jun-Hyung
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.1
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    • pp.3-9
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    • 1990
  • Expression is on operation of separating liquid from solid liquid mixtures which has long been used on a universal scale in widely divergent fields. In fruit pulps processing and fermentation industries. removal of a portion of the liquid in filler cake is essential to the maximum yields of products. In sewage sludge treatments, dewatering of filter cakes is important to disposal by incineration. transportation. and landfill. In the chemical process industries, drying of wet cakes increases cost, and it is desirable to eliminate as much liquor as possible by non-thermal methods. This paper is mainly concerned with the development of a simplified equation for constant-pressure expression.

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