• Title/Summary/Keyword: thermal cycles

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A study on the shear bond strength between 3D printed resin and provisional resin after thermal cycling (3D 프린팅 레진과 임시 수복용 레진의 열순환 처리 후 전단결합강도에 관한 연구)

  • Yim, Ji-Hun;Shin, Soo-Yeon
    • Journal of Dental Rehabilitation and Applied Science
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    • v.37 no.3
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    • pp.101-110
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    • 2021
  • Purpose: In this study, we intended to study the change in bond strength according to the thermal cycling of provisional resin and 3D printed resin for making provisional restoration. Materials and Methods: Through DLP method, 3D printed resin powder was used to produce 3D printed resin samples. The samples were grouped into eight groups, according to types of provisional resin (PMMA, bis-acryl resin) which is to be bonded on the samples and numbers of thermal cycling (control, 2,000, 3,000, 5,000 cycles). Shear bond strength of the bonded samples was measured on the universal testing machine. Results: As the number of thermal cycling increased, the shear bond strength of PMMA and bis-acryl resin for 3D printed resins decreased except between 3,000 cycles and 5,000 cycles in PMMA groups. In the PMMA group, there were significant differences in shear bond strength between less number than 3,000 cycles (P < 0.05) and no significant differences between more number than 3,000 cycles (P > 0.05). In the bis-acryl resin group, there were significant differences in shear bond strength between control and 2,000 cycles, control and 3,000 cycles, and control and 5,000 cycles (P < 0.05), no significant difference between 2,000 and 3,000 cycles, between 3,000 and 5,000 cycles (P > 0.05). Conclusion: The shear bond strength between 3D printed resin and provisional resin tended to decrease after thermal cycling.

Effects of Internal Heat Exchanger on Performance of Organic Rankine Cycles (유기랭킨사이클의 성능에 미치는 내부열교환기의 영향)

  • Kim, Kyoung-Hoon;Jung, Yoong-Guan
    • Journal of Hydrogen and New Energy
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    • v.22 no.3
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    • pp.402-408
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    • 2011
  • Organic Rankine cycles (ORC) can be used to produce power from heat at different temperature levels available as geothermal heat, as biogenic heat from biomass, as solar or as waste heat. In ORC working fluids with relatively low critical temperatures and pressures can be compressed directly to their supercritical pressures and heated before expansion so as to obtain a better thermal match with their heat sources. In this work thermal performance of ORC with and without an internal heat exchanger is comparatively investigated in the range of subcritical and transcritical cycles. R134a is considered as working fluid and special attention is paid to the effect of turbine inlet pressure on the characteristics of the system. Results show that operation with supercritical cycles can provide better performance than subcritical cycles and the internal heat exchanger can improve the thermal efficiency when the temperature of heat source becomes higher.

Thermal Stability and Dry Sliding Wear Behavior of Ultra-Fine Grained 6061 Al Alloy Processed by the Accumulative Roll-Bonding Process (누적압연접합 공정에 의해 제조된 초미세립 6061 Al 합금의 열적 안정성과 건식 미끄럼 마멸 거동)

  • Kim Y.S.
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.71-77
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    • 2005
  • Thermal stability and dry sliding wear behavior of ultra-fine grained 6061 Al alloy fabricated by an accumulative roll-bonding (ARB) process have been investigated. After 4 ARB cycles, an ultra-fine grained microstructure of the 6061 Al alloy composed of grains with average size of 500nm, and separated mostly by high-angle boundaries was obtained. Though hardness and tensile strength of the ARB processed Al alloy increased with ARB cycles up to 4 cycles, the processed alloy exhibited decreased ductility and little strain hardening. Thermal stability of the ARB-processed microstructure was studied by annealing of the severely deformed alloy at $423K{\sim}573K$. The refined microstructure of the alloy remained stable up to 473K, and the peak aging treatment of the alloy at 450K for 8 hrs increased the thermal stability of the alloy. Sliding-wear rates of the alloy increased with the number of ARB cycles in spite of the increased hardness with the cycles. Wear mechanisms of the ultra-fine grained alloy were investigated by examining worn surfaces, wear debris, and cross-sections by a scanning electron microscopy (SEM).

Themal Fatigue Behavior of Alumina Ceramics (알루미나 세라믹스의 열피로 거동)

  • 정우찬;한봉석;이홍림;이형직
    • Journal of the Korean Ceramic Society
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    • v.35 no.10
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    • pp.1094-1100
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    • 1998
  • The thermal fatigue behavior of alumina ceramics was investigated by water quenching method. Single-quench thermal shock tests were performed to decide the critical thermal shock temperature difference ($\Delta$Tc) which was found to be 225$^{\circ}C$ Cyclic thermal shock fatigue tests were performed at temperature diff-erences of 175$^{\circ}C$, 187$^{\circ}C$ and 200$^{\circ}C$ respectively. After cyclic thermal shock fatigue test the distributions of retained strength and crack were observed. Retained strength was measured by four point bending method and crack observation method bydye penetration. In terms of the retained strength distribution the critical number of thermal shock cycles(Nc) were 7 for $\Delta$T=200$^{\circ}C$, 35 for $\Delta$T=187$^{\circ}C$ and 180for $\Delta$T=175$^{\circ}C$ respec-tively. In terms of the crack observation the critical number of thermal shock cycles were 5 for $\Delta$T==200$^{\circ}C$ 20 for $\Delta$T==187$^{\circ}C$ and 150 for $\Delta$T=175$^{\circ}C$ respectively. The difference of Nc investigated by two different methods is due to the formation of the longitudinal cracks which had no effect on the four point bending strength. Therefore the thermal fatigue behavior of alumina ceramics could be more accurately described by the crack observation method than the retained strength measurement method.

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Thermal Conductivity Properties of Building Insulation Materials with Freezing and thawing Cycles (동결융해 반복에 따른 건축용 단열재의 열전도 특성)

  • Lee, Gun-Cheol;Choi, Jung-Gu;Lee, Gun-Young;Lim, Sun-Hyun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.190-191
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    • 2014
  • The building insulation materials shall keep their thermal conductivity constant even when the freezing and thawing repeats for over a long time. But, in this condition of repeated freezing and thawing, the organic building insulation material may suffer the degradation in the thermal performance as the gas put into the insulation materials gets out slowly over a long time. Accordingly, in this study, the change in the thermal performance has been tested and evaluated when the repeated freezing and thawing cycles happen.

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Analysis of Thermal Cycles and Microstructure of Heat Affected Zone for a Low Alloy Carbon Steel Pipe under Multipass Weld (저합금 탄소강 배관재의 다층용접 열영향부의 미세조직 및 열이력 해석)

  • Kim, Tae-Wan;Ha, Jun-Uk;Kim, Dong-Jin;Kim, Jeong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.497-504
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    • 2002
  • The purpose of this study is to analyze thermal cycles and to investigate microstructures of heat affected zones for a low alloy carbon steel pipe under a multipass weld. The commercial finite element code SYSWELD is used to compute thermal cycles during multipass weld. The numerical results such as thermal cycles and size of heat affected zone are compared with those of the experiment and the two results show a good agreement. In addition, the microstructure and hardness are investigated from the weldment in detail. The weakest location is founded at intercritical region near the base metal.

Characteristics of Thermo-Acoustic Emission from Composite Laminates during Thermal Load Cycles

  • Kim, Young-Bok;Park, Nak-Sam
    • Journal of Mechanical Science and Technology
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    • v.17 no.3
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    • pp.391-399
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    • 2003
  • The thermo-acoustic emission (AE) technique has been applied for nondestructive characterization of composite laminates subjected to cryogenic cooling. Thermo-AE events during heating and cooling cycles showed a Kaiser effect. An analysis of the thermo-AE behavior obtained during the 1st heating period suggested a method for determining the stress-free temperature of the composite laminates. Three different thermo-AE types classified by a short-time Fourier transform of AE signals enabled to offer a nondestructive estimation of the cryogenic damages of the composites, in that the different thermo-AE types corresponded to secondary microfracturing in the matrix contacting between crack surfaces and some abrasive contact between broken fiber ends during thermal load cycles.

Thermal Shock Cycles Optimization of Sn-3.0 Ag-0.5 Cu/OSP Solder Joint with Bonding Strength Variation for Electronic Components (Sn-3.0 Ag-0.5 Cu/OSP 무연솔더 접합계면의 접합강도 변화에 따른 전자부품 열충격 싸이클 최적화)

  • Hong, Won-Sik;Kim, Whee-Sung;Song, Byeong-Suk;Kim, Kwang-Bae
    • Korean Journal of Materials Research
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    • v.17 no.3
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    • pp.152-159
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    • 2007
  • When the electronics are tested with thermal shock for Pb-free solder joint reliability, there are temperature conditions with use environment but number of cycles for test don't clearly exist. To obtain the long term reliability data, electronic companies have spent the cost and times. Therefore this studies show the test method and number of thermal shock cycles for evaluating the solder joint reliability of electronic components and also research bonding strength variation with formation and growth of intermetallic compounds (IMC). SMD (surface mount device) 3216 chip resistor and 44 pin QFP (quad flat package) was utilized for experiments and each components were soldered with Sn-40Pb and Sn-3.0 Ag-0.5 Cu solder on the FR-4 PCB(printed circuit board) using by reflow soldering process. To reliability evaluation, thermal shock test was conducted between $-40^{\circ}C\;and\;+125^{\circ}C$ for 2,000 cycles, 10 minute dwell time, respectively. Also we analyzed the IMCs of solder joint using by SEM and EDX. To compare with bonding strength, resistor and QFP were tested shear strength and $45^{\circ}$ lead pull strength, respectively. From these results, optimized number of cycles was proposed with variation of bonding strength under thermal shock.

An Efficient Method for Mold Thermal Cycle Analysis in Repeated Forming Process and its Application to TV Glass Process (반복 성형공정에서 금형 열사이클 해석을 위한 효과적 방법 및 TV유리 공정에의 적용)

  • Choi, Joo-Ho;Kim, Jun-Bum;Hwang, Jung-Hea;Ha, Duk-Sik
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.252-257
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    • 2000
  • An efficient method is developed for mold thermal cycle analysis in repeated forming process, which is well suited to the analysis in TV glass production. plunger, which is a mold to press-form the glass, undergoes temperature fluctuation during a cycle due to the repeated contact and separation from the glass, which attains a cyclic steady state in the end. If analyzed straightforwardly of this problem, it leads to more than 80 cycles to get reasonable solution, and it is yet hard to setup stopping creteria due to extremely slow convergence. An exponential fitting method is proposed to solve the problem, where an exponential function is found to best approximate temperature values of 3 consecutive cycles, and new cycle is restarted with the function value at infinite time. From numerical implementation, it is found that the method reduces the number of cycles dramatically to only $6{\sim}15$ cycles to reach accurate solution within $1^{\circ}$ error. A system for the analysis is contructed, in which the thermal analysis is performed by commercial software ANSYS, and the fitting of the result is done by IMSL library.

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Effect of Sulfur Contents and Welding Thermal Cycles on Reheat Cracking Susceptibility in Multi-pass Weld Metal of Fe-36%Ni Alloy

  • Mori, Hiroaki;Nishimoto, Kazutoshi
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.377-379
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    • 2005
  • This study has been conducted to clarify the effect of sulfur content and welding thermal cycles on reheat cracking susceptibility in the multi-pass weld metal of Fe-36%Ni alloy. Reheat cracking occurred in the preceding weld pass reheated by subsequent passes. Microscopic observations showed that reheat cracking propagated along grain boundaries which resulted in intergranular brittle fractures. The region where reheat cracking occurred and the number of cracks increased with the increase in sulfur content of the alloys. These experimental results suggested that reheat cracking was associated with the embrittlement of grain boundaries, which was promoted by sulfur and subsequent welding thermal cycles. AES analysis indicated that the sulfur segregation occurred at grain boundaries in the reheated weld metal. On the basis of these results, the cause of reheat cracking in multi-pass welding can be attributed to hot ductility loss of weld metals due to sulfur segregation which was accelerated by the reheating with multi-pass welding thermal cycles.

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