• Title/Summary/Keyword: the cooling technology

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Reduction of Design Variables for Automated Optimization of Injection Mold Cooling Circuit (사출금형 냉각회로 자동최적화를 위한 설계변수 감소 방안)

  • Rhee, B.O.;Choi, J.H.;Tae, J.S.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.417-422
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    • 2009
  • The injection mold cooling circuit optimization was studied with a response surface method in the previous research. It took so much time to find an optimum solution for a large product due to an extensive amount of calculation time for the CAE analysis. In order to use the optimization technique in the actual design process, the calculation time should be much reduced. In this study, we tried to reduce the number of design variables with the concept of the close relationship between the depth and the distance of cooling channel. The optimum ratio of the distance to the depth of cooling channels for a 2-dimensional problem was 2.0 so that the optimum ratio was again sought out for 4 large automotive parts. Therefore, the number of design variables for the cooling circuit optimization can be reduced in half, resulting in much faster running time for the optimization as a design tool.

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The Cooling Performance of Thrust Chamber with Film Cooling (막냉각에 따른 추력실의 냉각 성능)

  • Kim, Sun-Jin;Jeong, Hae-Seung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.1 s.24
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    • pp.117-124
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    • 2006
  • Experiments on film cooling were performed with a small scale rocket engine homing liquid oxygen (LOx) and Jet A-1(jet engine fuel). Film coolants(Jet A-1 and water) were injected through the film cooling injector. Film cooled length and the outside wall temperature of the combustor were determined for chamber pressure, and the different geometries(injection angle) with the flow rates of film coolant. The loss of characteristic velocity due to film cooling was determined for the case of film cooling with water and Jet A-1. As the coolant flow increases, the outside wall temperatures decrease but the decrease in the outside wall temperatures reduced over the 8 percent film coolant flow rate. The efficiency of characteristic velocity was decreased with the Increase of the film coolant flow rate.

Numerical Analysis for Improvement of Cooling Performance in Nanoimprint Lithography Process (나노임프린트 공정에서의 냉각성능 개선에 대한 수치해석)

  • Lee, Ki-Yeon;Jun, Sang-Bum;Kim, Kug-Weon
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.4
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    • pp.89-94
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    • 2011
  • In recent years there have been considerable attentions on nanoimprint lithography (NIL) by the display device and semiconductor industry due to its potential abilities that enable cost-effective and high-throughput nanofabrication. A major disadvantage of thermal NIL is the thermal cycle, that is, heating over glass transition temperature and then cooling below it, which requires a significant amount of processing time and limits the throughput. One of the methods to overcome this disadvantage is to improve the cooling performance in NIL process. In this paper, a numerical analysis model of cooling system in thermal NIL was development by CAD/CAE program and the performance of the cooling system was analyzed by the model. The calculated temperatures of nanoimprint device were verified by the measurements. By using the analysis model, the case that the cooling material is replaced by liquid nitrogen is investigated.

The Influence of Extrudate Microstructure of Die Cooling Using $N_2$ gas in Hot Extrusion for Al 6061 Alloy (Al 6061의 열간압출시 질소금형냉각이 압출재의 미세조직에 미치는 영향)

  • Ko, D.H.;Yee, S.H.;Ko, D.C.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.50-53
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    • 2008
  • It's so difficult to obtain simultaneously both product quality and improvement of the productivity of which products are in hot aluminum extrusion process. But significant improvements in productivity and extrudate quality result from die cooling system using nitrogen gas injection during aluminum hot extrusion. These benefits are due primarily to cooling effect nitrogen gas and removal of excess heat in the extrudate temperature. This investigation is carried out hot extrusion experiment, also compared cooling system with non-cooling system to inspect cooling effects on hot aluminum extrusion. The purpose of this investigation is estimated the grain growth fur the extrudate quality, and the ram speed for the improvement of the productivity.

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A Study on the Cooling Characteristics of Cooling-Jacket in High-Speed Spindle according to the Flow Rate (고속 주축계의 자켓의 유량 변화에 따른 냉각 특성)

  • 김태원;김수태;최대봉;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.332-336
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    • 2000
  • Cooling characteristics of cooling jacket for spindle system with built-in motor are studied. For the analysis, three dimensional model for the cooling jacket is built by using finite volume method. The three dimensional model includes the estimation on the amount of heat generation of bearing and built-in motor and the thermal characteristic values such as heat flux on the boundary. Numerical results show that flow rate are important factors for cooling characteristics of cooling jacket.

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Solidification Analysis for Evaluation of Cooling Pattern in Bloom Type Continuous Caster (Bloom type 연주기의 냉각패턴 평가를 위한 응고해석)

  • 정영진;김영모;조기현;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.51-54
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    • 2003
  • The continuous casting is primarily a heat-extraction process in which the heat transfer at various cooling zones profoundly influences quality of products. So development of numerical model is necessarily needed for more specific and clear investigations upon heat transfer mechanism at mold and secondary cooling zones. In this study, heat transfer coefficients which shows the characteristic of heat transfer mechanism in mold are calculated for more exact analysis with temperatures measured in bloom mold using optimal algorithm, and finally the validity of cooling conditions at secondary cooling zone which is actually used at field for 30 Ton bloom type continuous casting of 0.187%C is investigated. From the results of solidification analysis, the characteristic of bloom mold shows good agreements with that of previously studies by other authors and optimized cooling conditions for 0.187%C are presented.

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Optimum design of injection molding cooling system via boundary element method (경계요소법을 이용한 사출성형금형 냉각시스템의 최적설계)

  • Park, Seong-Jin;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1773-1785
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    • 1997
  • The cooling stage is the very critical and most time consuming stage of the injection molding process, thus it cleary affects both the productivity and the part quality. Even through there are several commercialized package programs available in the injection molding industry to analyze the cooling performance of the injection molding coling stage, optimization of the cooling system has npt yet been accomplished in the literature due to the difficulty in the sensitivity analysis. However, it would be greatly desirable for the mold cooling system designers to have a computer aided design system for the cooling stage. With this in mind, the present study has successfully developed an interated computer aided design system for the injection molding cooling system. The CAD system utilizes the sensitivity analysis via a Boundary Element Method, which we recently developed, and the well-known CONMIN alforuthm as an optimization technique to minimize a weighted combination (objective function) of the temperature non-uniformity over the part surface and the cooling time related to the productivity with side constranits for the design reality. In the proposed objective function , the weighting parameter between the temperature non-uniiformity abd the cooling time can be adjusted according to user's interest. In this cooling system optimization, various design variable are considered as follows : (i) (design variables related to processing conditions) inlet coolant bulk temperature and volumetric flow rate of each cooling channel, and (ii) (design variables related to mold cooling system design) radius and location of each cooling channel. For this optimum design problem, three different radius and location of each cooling channel. For this optimum design problem, three different strategies are suffested based upon the nature of design variables. Three sample problems were successfully solved to demonstrated the efficiency and the usefulness of the CAD system.

Design and transient analysis of a compact and long-term-operable passive residual heat removal system

  • Wooseong Park;Yong Hwan Yoo;Kyung Jun Kang;Yong Hoon Jeong
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4335-4349
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    • 2023
  • Nuclear marine propulsion has been emerging as a next generation carbon-free power source, for which proper passive residual heat removal systems (PRHRSs) are needed for long-term safety. In particular, the characteristics of unlimited operation time and compact design are crucial in maritime applications due to the difficulties of safety aids and limited space. Accordingly, a compact and long-term-operable PRHRS has been proposed with the key design concept of using both air cooling and seawater cooling in tandem. To confirm its feasibility, this study conducted system design and a transient analysis in an accident scenario. Design results indicate that seawater cooling can considerably reduce the overall system size, and thus the compact and long-term-operable PRHRS can be realized. Regarding the transient analysis, the Multi-dimensional Analysis of Reactor Safety (MARS-KS) code was used to analyze the system behavior under a station blackout condition. Results show that the proposed design can satisfy the design requirements with a sufficient margin: the coolant temperature reached the safe shutdown condition within 36 h, and the maximum cooling rate did not exceed 40 ℃/h. Lastly, it was assessed that both air cooling and seawater cooling are necessary for achieving long-term operation and compact design.

The Effect of Cooling Rate on the Structure and Mechanical Properties of Fe-3%Mn-(Cr)-(Mo)-C PM Steels

  • Sulowski, Maciej;Cias, Andrzej;Frydrych, Hanna;Frydrych, Jerzy;Olszewska, Irena;Golen, Ryszard;Sowa, Marek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.563-564
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    • 2006
  • The effect of different cooling rate on the structure and mechanical properties of Fe-3%Mn-(Cr)-(Mo)-0.3%C steels is described. Pre-alloyed Astaloy CrM and CrL, ferromanganese and graphite were used as the starting powders. Following pressing in a rigid die, compacts were sintered at $1120^{\circ}C$ and $1250^{\circ}C$ in $H_2/N_2$ atmospheres and cooled with cooling rates $1.4^{\circ}C/min$ and $6.5^{\circ}C/min$. Convective cooled specimens were subsequently tempered at $200^{\circ}C$ for 60 and 240 minutes.

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Energy and Exergy Analysis of Kalina Based Power and Cooling Combined Cycle (칼리나 사이클을 기반으로 하는 동력 및 냉동 복합 사이클의 에너지 및 엑서지 성능 해석)

  • KIM, KYOUNG HOON;JUNG, YOUNG GUAN;KO, HYUNG JONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.2
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    • pp.242-249
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    • 2020
  • The Kalina cycle (KC) is considered as one of the most efficient systems for recovery of low grade heat. Recently, Kalina based power and cooling cogeneration cycles (KPCCCs) have been suggested and attracted much attention. This paper presents an energy and exergy analysis of a recently suggested KPCCC with flexible loads. The cycle consists of a KC (KCS-11) and an aqua-ammonia absorption refrigeration cycle. By adjusting the splitting ratios, the cycle can be operated with four modes of pure Kalina cycle, pure absorption cooling cycle, Kalina-cooling parallel cycle, and Kalina-cooling series cycle. The effects of system variables and the operating modes on the energetic and exergetic performances of the system are parametrically investigated. Results show that the system has great potential for efficient utilization of low-grade heat source by adjusting loads of power and cooling.