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The Development of Automatic Grease Lubricator Driven by Gear Mechanism with Controlled Operating Time (주유시간 조절이 가능한 기어 메커니즘 구동방식의 자동그리스주유기 개발)

  • Wang, Duck-Hyun;Lee, Kyu-Young;Lee, Sang-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.199-206
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    • 2006
  • Automatic grease lubricator is equipment that provides adequate amount of fresh grease constantly to the shaft and the bearings of machines. It minimizes the friction heat and reduces the friction loss of machines to the least. This research is to develop automatic grease lubricator by gear driven mechanism with controlled operation time. The ultimate design of this equipment is to lubricate an adequate amount of grease by a simple switch clicking according to the advanced set cycle. The backlash of the gear was minimized to increase the output power. To increase the power of gear mechanism, the binding frequency and the thickness of the coil were changed. To control the rotating cycles of the main shaft according to its set numbers, different resistance and chips were used to design the circuit to controls electrical signals with pulse. The body of the lubricator was analyzed by stress analysis with different constructed angle. The stress analysis for differing loading pressures applied to the exterior body of grease lubricator due to the setup angle, was found that the maximum stress was distributed over the outlet part where the grease lubricator suddenly narrowed contracts. Digital mock-up was analyzed and the rapid prototyping(RP) trial products were tested with PCB circuit and grease. The evaluation of the outlet capacity for RP trial products was conducted, because the friction caused by the outlet on the wall surface was an important factor in the operation of the equipment. Finally, the finishing process was applied to decrease the roughness of the surface to a comparable level and was able to test the performance examination for the product.

Inducement of Design Parameters for Reliability Improvement of Servo Actuator for Hydraulic Valve Operation (유압밸브 구동용 서보 액추에이터의 신뢰성 향상을 위한 설계 파라미터 도출)

  • Sung, Baek Ju;Kim, Do Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.475-482
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    • 2014
  • The precision hydraulic valve is widely used in various industrial field like aircraft, automobile, and general machinery. Servo actuator is the most important device for driving the precise hydraulic valve. The reliable operation of servo actuator effects on the overall hydraulic system. The performance of servo actuator relies on frequency response and step response according to arbitrary input signal. In this paper, we performed the analysis for the components of servo actuator to satisfy the reliable operation and response characteristics through the reliability analysis, and also induced the design parameters to realize the reliable operation and fast response characteristics of servo actuator for hydraulic valve operation through the empirical knowledge of experts and electromagnetic theories. We suggested the design equations to determine the values of design parameters of servo actuator as like bobbin size, length of yoke and plunger and turn number of coil, and verified the achieved design values through FEM analysis and performance tests using some prototypes of servo actuators adapted in hydraulic valve.

Development of Highly Reliable Power and Communication System for Essential Instruments Under Severe Accidents in NPP

  • Choi, Bo Hwan;Jang, Gi Chan;Shin, Sung Min;Lee, Soo Ill;Kang, Hyun Gook;Rim, Chun Taek
    • Nuclear Engineering and Technology
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    • v.48 no.5
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    • pp.1206-1218
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    • 2016
  • This article proposes a highly reliable power and communication system that guarantees the protection of essential instruments in a nuclear power plant under a severe accident. Both power and communication lines are established with not only conventional wired channels, but also the proposed wireless channels for emergency reserve. An inductive power transfer system is selected due to its robust power transfer characteristics under high temperature, high pressure, and highly humid environments with a large amount of scattered debris after a severe accident. A thermal insulation box and a glass-fiber reinforced plastic box are proposed to protect the essential instruments, including vulnerable electronic circuits, from extremely high temperatures of up to $627^{\circ}C$ and pressure of up to 5 bar. The proposed wireless power and communication system is experimentally verified by an inductive power transfer system prototype having a dipole coil structure and prototype Zigbee modules over a 7-m distance, where both the thermal insulation box and the glass-fiber reinforced plastic box are fabricated and tested using a high-temperature chamber. Moreover, an experiment on the effects of a high radiation environment on various electronic devices is conducted based on the radiation test having a maximum accumulated dose of 27 Mrad.

Focal Lesion Detection of SPIO-specific agent Compared with Optimized Pulse Sequences in the Hepatic Metastases: Case Review (간 전이환자에서 최적의 펄스시퀀스에 따른 SPIO 특이성 조영제의 국소병변검출: Case review)

  • Goo, Eun-Hoe
    • Korean Journal of Digital Imaging in Medicine
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    • v.14 no.2
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    • pp.57-61
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    • 2012
  • To compare the accuracy of breath-hold magnetic resonance imaging sequences to establish the most effective superparamagnetic iron oxide-enhanced sequence for detection of hepatic metastases. A total of 100 patients(50men and 50women, mean age: 60years) with liver disease(including malignant and benign liver lesions) were investigated at 3.0T machine (GE, General Electric Medical System, Excite HD) with 8Ch body coil. Pulse sequence for MR imaging decided to the FS-T2-FSE-RT(TR/TE/Thick./Freq./Phase=12857ms/100ms/7mm/512/384), MGRE(TR/TE/Thick./Freq./Phase=100ms/9.7ms/7mm/384/288), in-out of phase echo(TR/$TE_1$, $TE_2$/Thick./Freq./Phase=140ms/2.4, 5.8ms/7mm/352/300), Images obtained before the injection of SPIO. Six sequences were optimized for lesion detection: FS-T2-FSE-RT, multigradient recalled echo data image(MGRE), T2-weighted MGRE with an 9.7msec echo time. Images were reviewed independently by five blinded observers. The accuracy of each sequence was measured by using picture archiving communication system analysis. All results were correlated with findings at multidectator computed tomography examination. Differences between the mean results of the six observers were measured by using paired student t-test analysis. Postcontrast T2-weighted MGRE sequences were the most accurate and were significantly superior to postcontrast FS-T2-FSE-RT, T2-weighted MGRE, in-out of phase MR sequences(p < .05). For all lesions that were malignant or smaller than 1 cm, respectively, contrast to noise ratio of pre and postcontrast sequences were -1and -0.3 for T2-weighted FSE, 0.53 and 4.5 in-out of phase, 7, 7.08, 5.08, 3.32, 1.7, 1.16, 0.79, 0.68 for GRE with 2.9, 7.5, 12.1, 16.6, 21.2, 25.8, 30.4, 35.0 TE values. Breath-hold various TE precontrast sequences offer improvement in sensitivity compared with fixed multigradient recalled echo sequences alone.

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Development of Electronic Limit Switch for the Drive Unit of Incore Detector System Application (노내 핵계측 계통 구동기기의 전자식 한계스위치 개발)

  • 박종범;양승권;이상효
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.4
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    • pp.1-7
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    • 2000
  • In this paper, we study a cause of malfunction of switch to control drive motor in DFMS(Digital Flux Mapping System) which can measure incore neutron flux of the nuclear plant, and develope a method to solve this problem. DFMS has the type of generating contact signal by mechanical switch lever, which is operated whenever thimble detector inserted or withdrawed through thimble Guide Tube. However the characteristics of the lever tend to be changed by mechanical degrade or bad environment and the lever finally generates errotic contact signal. Therefore we installed electric coil ass'yin the outside of Guide Tube instead of mechanical switch assy's. In addition we applied resonance effect to control circuit and installed condenser in the input of power supply to protect noise and interference. After completion of this improvement, we tested this improved device repetitively under the various conditions. In conclusion, we identified the generation of the desired contact signal and the prevention of detector failure through plant surveillance test during normal plant operation.

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Characteristics of Heat Transfer and Pressure Drop of R-22 Inside an Evaporating Tube with Small Diameter Helical Coil (극세관 헬리컬 코일 증발관내 R-22의 열전달 및 압력손실 특성)

  • Kim, Ju-Won;Kim, Jeong-Hun;Seo, Seok-Ki;Kim, Jeung-Hoon;Kim, Jong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.5
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    • pp.699-708
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    • 2000
  • To make compact evaporator, experiments that show characteristics of evaporating heat transfer and pressure drop in the helically coiled small diameter tube were taken in this research. The experiments were performed with HCFC-22 in the helically coiled small diameter tube; inner diameter=1.0(mm), tube length=2.0(m), and curvature diameter=31, 34, 46.2(mm). The experiments were also carried out with the following test conditions; saturation pressure=0.588(MPa), mass velocity=$150{\sim}500(kg/m^2s)$, and heat flux=$1{\sim}5(kW/m^2)$. The experiment results are that the empirical correlation to predict heat transfer coefficient for single phase flow in helically coiled small diameter tube was obtained. It was found that dry-out is occurred at low-quality region for evaporation heat transfer because of breaking of annular liquid film. The friction factor of single phase flow of helically coiled tube was agreed with Prandtl's correlation. Finally, It was proposed for correlation that can precisely predict the friction factor of two phase flow of helically coiled tube.

$\mu\textrm{p}$-based Electronic Control System for Automobiles Part1. Electronic Engine Control System (자동차의 마이크로프로셋서를 이용한 전자식 제어시스템에 대한 연구 제1편 : 전자식 엔진 제어시스템)

  • Chae, Suk;Kim, Young-Lip;Liu, Joon;Kim, Kwang-Rak;Bien, Zeungnam
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.17 no.5
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    • pp.15-21
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    • 1980
  • An engine control system in which the conventional mechanical ignition system is studied. The contact point of the breaker is replaced by the contactless magnetic pick up sensor from which the information of the speed and the position of the crankshaft is extracted , and further an electronic High Energy Ignitim System Is designed, implemented and tested . The High Energy Igniticwl System increases the secondary spark voltage of the ignition coil from the conventional 10000~15000 volts to the 30000~40000 volts resulting in improving the combustion efficiency. Also, instead of the conventional advimce mechanism forigniliontiming control, a microprocessorbased timinng mechanisn is installed to determine the ignition timing data in response to the engine rpm and the intake manifold vacuum.

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Determination of Aluminum Leached from Cooking Utensils by using Flow Injection Analysis (흐름주입분석법에 의한 주방용기로부터 용출된 알루미늄의 정량)

  • Choi, Yong Wook
    • Journal of Korean Society on Water Environment
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    • v.20 no.3
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    • pp.281-289
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    • 2004
  • Optimal analytical conditions have been established for mixing and reaction coil length, concentrations of ECR, CTAB, and acetate, reaction temperature and pH in the determination of aluminum by using flow injection analysis(FIA). Detection limit and repeatability for this system were $3{\mu}g/L$ and better than 1% of relative standard deviation, respectively. The interference from iron(III) was suppressed up to 6mg/L of iron(III) by $0.1{\mu}M$ ascorbic acid, and the interference from fluoride could be tolerated in absorption of Al/ECR/CTAB derivative by 10mM boric acid at pH 3.5 adjusted with nitric acid. This FIA system was applied to the determination of aluminum leached from cooking utensils by distilled and tap water containing fluoride ranged from 0.5 to 2mg/L by measurement of absorbance for Al/ECR/CTAB at 585nm. The leached aluminum content was increased with increasing concentration of fluoride. The aluminum contents leached from aluminum utensils by tap water were about 9 fold higher than those leached by distilled water, whereas aluminum contents leached by distilled water containing fluoride were about 2 fold higher compared to those leached by distilled water. That represented that other dissolved substances as well as fluoride in tap water contributed to liberation of aluminum from aluminum utensils. A comparison between FIA data and ICP-AES data by correlation and paired t test showed that the FIA system could be accepted as a good alternative method for the determination of aluminum in tap water.

A Study on the Development of Standardization Tester for the Field Inspection of the Rate of Rise Spot Type Heat Detector (차동식스포트형열감지기 현장점검용 표준화기기 개발에 관한 연구)

  • Kim, Shi-Kuk;Yuk, Hyun-Dai;Yang, Seung-Hyun;Jee, Seung-Wook;Lee, Chun-Ha
    • Fire Science and Engineering
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    • v.23 no.3
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    • pp.85-92
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    • 2009
  • This paper studied on the development of standardization tester for the field inspection of the rate of rise spot type heat detector. It was to find the problems of the 4 type's testers such as A type (electric bulb type), B type (halogen lamp type), C type (heating coil type), D type (fumigator type) which were used to check of the rate of rise spot type heat detector in inspection for the fire protection. To identify those problems, this paper described about the development of standardization tester for the field inspection of the rate of rise spot type heat detector and that have the function of auto setting temperature more $30^{\circ}C$ higher than room temperature and keep the constant temperature. And keep the constant wind velocity of 85cm/sec. Performance verification results of the developed prototype that had same conditions such as the sensitivity test conditions at the type approval of the rate of rise spot type heat detector.

A Study on the Development of Power-Line EMI Filter for the Prevention of Conduction Noise by Coil Loads. (코일성 부하에 의한 전도 노이즈 방지 목적의 전원용 EMI필터 개발 연구)

  • Kim, Byeong Jun;Joo, Jae-hun;Kim, Jin Ae;Baek, Pan Keun;Choi, Jung-Keyng
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2009.05a
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    • pp.175-179
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    • 2009
  • this paper proposes a filter design that makes to be satisfied EMC spec. in reliability test of analogue switch for electronic equipment and air conditioning load unit. A designed electromagnetic wave filter was applied to minimize an mutual interference and surrounding environment and improve the product's quality being satisfied to EMC standard. By simulation, using a spectrum analyzer at the 30MHz~1GHz band, ISO/JASO standard frequency range, and simplified EMI chamber, energy distribution of a specific frequency band was analyzed and the capacity of the element which composed the filter was determined in order to implement the most suitable electromagnetic wave filter.In fact, it was certificated that noise decrease by filter addition to the analogue switch for electronic equipment and air conditioning load unit in Certification Authority, and confirmed that the unit is carried out a normal action without electromagnetic wave interference.

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