• Title/Summary/Keyword: test beam

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FRACTURE TOUGHNESS CHARACTERISTICS IN HIGH ENERGY DENSITY BEAM WELDED JOINT OF HIGH TENSILE STEELS

  • Ro, Chan-Seung;Yamada, Tomoaki;Mochizuki, Masahito;Ishikawa, Nobuyuki;Bang, Han-Sur;Toyoda, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.583-588
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    • 2002
  • The purpose of the study is to evaluate fracture toughness on the Laser and the electron beam welded joints of high tensile steels (HT500, HT550, HT650) by using 3-point bend CTOD and Charpy impact test. WM (weld metal) CTOD tests have been carried out using two kinds of CTOD specimen, the Laser beam welding (108mm length, and 24mm width, and 12mm thickness) and the electron beam welding (l71mm length, and 38mm width, and 19mm thickness). WM Charpy impact specimen is a standard V-notch type, and the temperature of the experiment is changed from -45 to 20 degree of centigrade. FE-analysis is also performed in order to investigate the effect of stress-strain fields on fracture characteristics. Results of the standard V-notch Charpy test are influenced by strength mis-match effect and the absorbed energy vE depends on crack path, and The transition temperature of Laser beam welded joints is more higher than that of electron beam welded joints. Results of the 3-point bend test give low critical CTOD and the crack path is in the weld metal of al specimens. These results indicate fracture toughness characteristics of the welded joints and transition temperature of HT500 are similar both a Laser beam welded joint and an electron beam welded joint. But the fracture toughness and the transition temperature of the electron beam welded joints of HT550 and HT650 are higher than those o the Laser beam welded joints.

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An Experimental Study on the Mechanical Mounting between GFRP Door Impact Beam and Steel Brackets (GFRP 도어 임팩트 빔과 Steel 브래킷의 기계적 결합에 관한 실험적 연구)

  • Ha, Jung-Chan;Shin, Young-cheol;Baek, In-Seok;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.103-110
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    • 2021
  • The mounting performance of the GFRP(Glass fiber Reinforced Plastic) beam and the mechanical mounting of the steel bracket was studied to be mounted as a GFRP impact beam on the side door of the passenger car. Moreover, an open-hole tensile test was performed to evaluate breakage tendency based on GFRP stacking conditions. Furthermore, the tightening strength of rivets and bolts was compared using the single lap-shear tension test for the GFRP stacking pattern. Additionally, the GFRP beam and bracket mounting features were designed; moreover, the prototype and bracket were assembled. Additionally, the bracket mounting bending test and the door assembly static bending test were performed to verify the stability of the bracket mounting. In the bracket fastening bending test, no breakage occurred in the connection part between the GFRP beam and the bracket, and it showed 67% (24.4 kN) improved performance compared to steel. In the static bending test of the door assembly, the initial average reaction force increased by 25% compared to the steel, and the performance of all FMVSS-214 regulations was satisfied. The replacement of GFRP impact beams resulted in a 30% weight reduction

Experiment and Nonlinear Analysis of DH Beams with Steel Form (외부철판이 사용된 DH Beam의 휨거동에 대한 실험 및 비선형해석)

  • Moon, Jeong-Ho;Oh, Young-Hun
    • Journal of the Korea Concrete Institute
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    • v.26 no.2
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    • pp.171-179
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    • 2014
  • The purpose of this study is to evaluate the structural performance of DH beams. DH beam construction method uses thin steel plates as form-works and structural elements. The prefabricated plates and rebars of DH beams were transported to a construction site and erected for casting concrete at the site. In this study, the contribution of steel plates to the flexural strength was evaluated since the plates were expected to play a role as reinforcements. Five test specimens were made for experimental and analytical studies. They consisted of two DH beams for the positive moment test and two DH beams for the negative moment test and a RC beam for the comparison purpose. Test results on DH beams were compared with design equations and the RC beam test result. It was proven that DH beams demonstrated the good flexural behavior showing sufficient strengths and deformation capacities. Flexural strengths, principal strains of concrete, and rebar stresses were evaluated through nonlinear finite element analyses for two test beams. The analyses also showed that steel plates can contribute to the enhancement of flexural strength of DH beams. Based on experimental and analytical studies, it was concluded that steel plates of DH beams can be used as good flexural reinforcements.

Composite Behavior and Shear Strength of DH-Beams with Steel Deck Plates (무해체 데크플레이트 철판을 사용한 DH-beam의 합성거동과 전단강도)

  • Moon, Jeong-Ho;Oh, Young-Hun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.3
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    • pp.1-9
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    • 2016
  • The purpose of this study is to examine the shear strength and structural performance of DH-Beams. The DH-Beam construction method uses thin steel plates as form-works and structural elements. Steel plates and rebars for DH-Beams were prefabricated at factory and then erected before casting concrete at construction sites. In this study, the contribution of steel plates to the shear strength of DH-Beam was evaluated since the plates were expected to work as reinforcements. Five test specimens were made for experimental and analytical studies. They consisted of two DH-Beams for the positive loading test and two DH-Beams for the negative loading test and a RC beam for the comparison purpose. Test results on DH-Beams were compared with design equations and the RC beam test result. It was proven that DH-Beams demonstrated the good shear behavior showing sufficient strengths and deformation capacities. Nonlinear analyses with test specimens were also used to evaluate the contribution of DH plates to strengths. Analytical models included various cases such as beams with lateral plates only or beams without any plates. These analyses also showed that steel plates can contribute to the enhancement of shear strength of DH-Beams. Based on experimental and analytical studies, it was concluded that steel plates of DH-Beams can be used as good shear reinforcements.

Integrity evaluation of the welded structure bogie for the railway freight car (철도화차용 용접구조대차의 건전성평가에 관한 연구)

  • Hong J.S.;Ham Y.S.;Chung H.C.;Paik Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.361-364
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    • 2005
  • Some bogie frames manufactured in 1999, 2000 year have the fatal problem. Three or four years later, the cracked end beam among them have discovered in 2002, 2003 year. The crack situation of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment. To improve the end beam, a research of covering the whole field of welded type bogie frame was started. Main line real tests were performed at Young-Dong line. The stress of main positions for bogie frame was measured. Also up-down direction and left-right direction vibration acceleration of the bogie frame were measured. At this time the tests were performed for the three types bogie. The test result concludes that the crack cause of the end beam is not brake load but vibration at running mainly. It is estimated that the life of the improved car which end beam reinforced is safe within the car permitted life(25 years). The improvement methods of the end beam are presented by construction modification, parts modification. The integrity evaluation is inspected by analysis the real line test results, the improvement methods of the end beam.

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Flexural Behavior of PSC Beam Using High Strength Concrete (고강도 PSC BEAM 교량의 휨거동)

  • 정원기;이형준;이규정;윤석구;한승환;김기수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.706-711
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    • 1998
  • Structural tests of the PSC Beam bridge using high strength concrete, concrete compressive strength 700kg/$\textrm{cm}^2$, are conducted for the application including durability and serviceability of the bridge. Current design safety factors with respect to the jacking force and the service design load DB-24 are applied to the design of the bridge. Concrete compressive strength 700kg/$\textrm{cm}^2$, girder depth 2.3m, girder space 3.2m, span length 20m, and slab thickness 27cm are selected for the bridge test. The Bulb-Tee section of the girders is applied instead of I section because it is well known more stable to the longer span(40m). Static load test(4 beams) with composite and non-composite section, and fatigue load test(1 beams) with composite section are conducted. Crack moment, ultimate load, deflections with load steps, and strains of the beam section for those bridges are investigated. The structural test results of the bridges showed a good performance for a safety and a serviceability.

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A Study on the Characteristics of Vibration Damping of a Beam with Inserted Viscoelastic Layer (점탄성층을 삽입한 3층 적층보의 진동감쇠특성에 관한 연구)

  • 박응순;박세만;박명균;박상규
    • Journal of KSNVE
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    • v.7 no.3
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    • pp.511-519
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    • 1997
  • For a number of years it has been known that flexural vibration in a beam and plate can be damped by the application of layer of damping (viscoelastic) material that is in turn constrained by a backing layer or foil. In this study, a quantitative analysis of damping of the sandwich beam has been performed by using impact test. The damping is characterized by the loss factor .etha. in which the damping is normalized by imaginary part of the complex bending stiffiness of the beam. Results show that the relative thickness of the sandwich beam gives more effect on the riatural-frequencies and loss factor than the variation of width does. It is also shown that the Ross-Kerwin-Ungar equation and impact test can be effectively used to identify the damping characteristic of the sandwich beam and viscoelastic material.

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A Study on the Rational Shear Model by interpretation of Stuttgart Beam Shear Test (Stuttgart 콘크리트 보 전단실험의 재해석을 통한 합리적 전단모델 연구)

  • 김우;모귀석;정제평
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.884-889
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    • 2003
  • Based on the reinterpretation of the well-known relationship between shear and the rate of change of bending moment in a reinforced concrete beam subject to combined shear and moment loads, the shortcomings of present truss models are discussed. The core of the theory is that a new perspective on the shear strength can be gained by viewing the internal stress filed in terms of the superposition of two base components of shear resistance; arch action and beam action. The arch action can be designed using the simple truss having curved compression chord, while the beam action between the two chords can be modeled using a parallel chord truss with MCFT or RA-STM. The compatibility of deformation associated to the two action is taken into account by employing a characteristic factor a. The new model was examined by the Stuttgart beam shear tests, and the results show that the present approach provides good estimates of stirrup contribution and concrete contributions.

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Flexural capacity evaluation of hybrid composite beam using high strength steel (고강도강재를 적용한 하이브리드 합성보의 휨성능 평가)

  • Kim, Dae-Hee;Lee, Kyung-Koo;Kim, Young-Gi;Min, Kyung-Cheol;Byeon, Tae-Woo;Joo, Eun-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.146-147
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    • 2022
  • Exposed composite beams composed of H-beams and concrete slabs are generally used in building structures because of their excellent economics and flexural strength. However, deep beams used under large load often make difficulties in construction. In this study, an exposed composite beam with high strength steel (SM460) used in the bottom flange of built-up H-shaped beam, so-called S-Beam, was proposed in order to reduce beam depth. And its positive and negative flexural strengths were experimentally evaluated. The test results showed that S-Beam has excellent flexural strength and ductility.

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Seismic Tests of Steel Beam-to-column Moment Connections with Inclined End-plate Beam Splice (경사단부강판 보 이음을 갖는 강재 보-기둥 모멘트접합부의 내진실험)

  • Lim, Jong Jin;Kim, Dong Gwan;Lee, Sang Hyun;Park, Choul Soo;Lee, Chang Nam;Eom, Tae Sung
    • Journal of Korean Society of Steel Construction
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    • v.29 no.2
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    • pp.181-192
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    • 2017
  • A beam splice method using inclined end-plates and high-strength tension bolts was developed. The end-plates welded to a bracket and a spliced beam are connected each other by using the tension bolts. In the present study, six exterior beam-to-column moment connections were tested under cyclic loading. Test parameters were the end-plate details and bolt arrangements. All specimens were designed so that moment resistances of the end-plates and bolts were greater than the required moment at the beam splice, in accordance with the design methods of AISC Design Guide 4. Test results showed that in the beam splices with the extended end-plates, the beam moment successfully transferred to the bracket, without any defeats such as excessive prying action of the end plates and brittle failure at the end plate-to-beam flange weld joints. However, the deformation capacities of the overall beam-to-column connections were limited due to the brittle failure of the beam-to-column flange weld joints. From the test results, recommendations for seismic design and detailing of the beam-to-column moment connection with inclined end-plate beam splice were given.