• Title/Summary/Keyword: tensile damage

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Manufacturing Process Design of High Strength Al 6056 Bolts by Strain Hardening Effect (가공경화를 이용한 고강도 Al 6056 볼트의 생산 공정설계)

  • Park, J.S.;Kim, Y.B.;Kim, S.W.;Kim, H.S.;Ann, K.H.;Park, J.S.;Kang, J.H.
    • Transactions of Materials Processing
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    • v.30 no.4
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    • pp.165-171
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    • 2021
  • This study was conducted on the manufacturing method of high-strength aluminum bolts. We obtained the displacement-load information by tensile test of the Al 6056 raw material and the T6 heat-treated material and calculated the precise flow stress and fracture limit using repetitive finite element analysis for before and after heat treatment. We designed a multi-stage forging process for T6 heat-treated material, and calculated that the accumulated damage value does not exceed fracture limits by finite element method. We produced the prototype forgings without any harmful defects such as cracks and folding occurring. Bolts made of T6 heat treated material show 9.6%higher tensile strength than T6 heat treated material after wire drawing.

Mechanical behavior of sandstones under water-rock interactions

  • Zhou, Kunyou;Dou, Linming;Gong, Siyuan;Chai, Yanjiang;Li, Jiazhuo;Ma, Xiaotao;Song, Shikang
    • Geomechanics and Engineering
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    • v.29 no.6
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    • pp.627-643
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    • 2022
  • Water-rock interactions have a significant influence on the mechanical behavior of rocks. In this study, uniaxial compression and tension tests on different water-treated sandstone samples were conducted. Acoustic emission (AE) monitoring and micro-pore structure detection were carried out. Water-rock interactions and their effects on rock mechanical behavior were discussed. The results indicate that water content significantly weakens rock mechanical strength. The sensitivity of the mechanical parameters to water treatment, from high to low, are Poisson ratio (𝜇), uniaxial tensile strength (UTS), uniaxial compressive strength (UCS), elastic modulus (E), and peak strain (𝜀). After water treatment, AE activities and the shear crack percentage are reduced, the angles between macro fractures and loading direction are minimized, the dynamic phenomenon during loading is weakened, and the failure mode changes from a mixed tensile-shear type to a tensile one. Due to the softening, lubrication, and water wedge effects in water-rock interactions, water content increases pore size, promotes crack development, and weakens micro-pore structures. Further damage of rocks in fractured and caved zones due to the water-rock interactions leads to an extra load on the adjoining coal and rock masses, which will increase the risk of dynamic disasters.

A Study on Thermomechanical Analysis of Laser Ablation on Cr thin film (크롬박막의 레이저 어블레이션에서 열적.기계적 해석에 관한 연구)

  • 윤경구;장원석;이성국;김재구;나석주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.914-917
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    • 2001
  • Single-shot laser damage of thin Cr films on glass substrates has been studied to understand the cracking and peeling-off mechanism. A numerical model is developed for the calculation of transient heat transfer and thermal stresses in Cr films during excimer laser irradiation and cooling, the transient temperature, and the stress-strain fields are analyzed by using a three-dimensional finite-element model of heat flow. According to the numerical analysis for the experimentally determined cracking and peeling-off conditions, cracking is found to be the result of the tensile brittle fracture due to the excessive thermal stresses formed during the cooling process, while peeling-off is found to be the combined result of films bulging from the softened glass surface at higher temperature and the tensile brittle fracture during the cooling process.

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Analysis of Damaged Instance and Forming Fault for Disc Part in Automotive Steel Wheel (자동차용 스틸휠 디스크부품의 성형불량 및 파손사례분석)

  • Lee, Sung-Hee;Kim, M.Y.;Kim, T.G.;Yun, H.Y.;Kang, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.234-238
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    • 2006
  • In this research, an analysis of damaged instance and forming fault for disc part in automotive steel wheel was performed. Rolled steel material, which had been used in the manufacturing of the damaged disc part, was prepared for tensile test, quantitative analysis of chemical component and acquirement of scanning electron microscope images. Although the results of mechanical properties and chemical component ratio for the material satisfied the suggested specification, some material inherent problem was found in the scanning electron microscope images. Finally, in an analysis of chemical component for the damaged disc part used in road condition, mismatching of chemical component ratio between the suggested specification and test result was found.

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Evaluation Technique of Damaged Depth of Concrete Exposed at High Temperature (고온에 노출된 콘크리트의 손상깊이 추정기법)

  • Choi, Kwang-Ho;Lee, Joong-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.45-48
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    • 2005
  • The purpose of this study is to investigate evaluation technique of damaged depth of concrete exposed at high temperature. In order to evaluate damaged depth of core picked at member under fire, the 12 specimens have been made with variables of concrete strength(20Mpa, 40Mpa, 60Mpa). Water absorption after heating has been measured and split tensile stress test was performed. The results show that the deeper of the depth from heating face, water absorption ratio is smaller and tensile failure stress is larger. Using this technique at damage evaluation of fired structure, We evaluate damaged depth of member under fire and determine the reasonable strengthening range.

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Gate Pier damage assessment by vessel collision (선박충돌에 따른 콘크리트 배수갑문 교각 구조해석)

  • Kim, Kwan-Ho;Cho, Jae-Yong;Cho, Young-Kweon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.165-166
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    • 2010
  • Collision scenario was 12 cases considering gate location, water level and lateral location of collision etc. And then, analysis result of trunnion by collision loads (reservoir side gate). Compressive fracture may not occur because the maximum compressive stress of concrete is below the allowable compressive strength. but, it is possible to appear some local crack because the maximum tensile stress exceed the tensile strength.

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Evaluation of Mechanical Properties of Welded Joints by an Instrumented Indentation Test and Fatigue Life Evaluation (계장화 압입시험에 의한 용접부의 물성 측정 및 피로수명 예측)

  • Goo, Byeong-Choon;Lee, Dong-Hyung;Kwon, Dong-Il;Choi, Yeol
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.142-148
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    • 2004
  • When material properties depend much on positions in a material or it is difficult to make test specimens from a material or component, an instrumented indentation test described in ISO 14577-1, 14577-2 or KS B 0950 can be used to measure material properties and damage. In this study, first of all, the principals of the instrumented indentation test, KS B 0950 are introduced and yield strengths, tensile strengths and work hardening exponents of base materials, heat affected zones and weld materials are measured. In addition, the influence of post-weld heat treatment on the material properties is investigated. Finally the fatigue lift of butt welded specimens are evaluated by the local strain approach. To calculate local strains and stresses, elasto-plastic finite element analysis is conducted using the measured properties.

Fatigue Behavior of Tensile RC Members Jointed by the Mechanical Coupler (상온스웨이징 나사 철근 이음한 철근콘크리트 인장부재의 피로거동)

  • Jung, Yeong-Hwa;Park, Yong-Suk
    • Journal of Industrial Technology
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    • v.26 no.B
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    • pp.127-134
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    • 2006
  • As material needs have been increasing with recent economic growth, it is a current tendency that the magnitude of load applied to structure has been rising. With improved technique of product materials, steel and concrete have been stranger than ever so the danger of fatigue damage increases as permanent action of repeated loads. In case of deformed steel bars widely used in reinforced concrete structure, when they are product in factory, there will exist same parts connecting the steels. Such connections are easy to be weakened by permanent action of repeated loads. It is a real condition in Korea that there is lack of research of it. As a result of estimating fatigue characteristic of Pressure Welded joints with the steels that are oftenly used and producted in domestic it is showed that there are no remarkable difference in fatigue strength. Because there is no detail which is refered in Civil Specification, this paper will be the basic data being added in later Specification.

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A Study on the Fatigue Life Evaluation of Spot Welded Joints under Tensile-Shear Loading (인장-전단 하중을 받는 점용접부의 피로 수명 평가에 관한 연구)

  • Chung, K.;Kim, H.
    • Journal of Power System Engineering
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    • v.5 no.1
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    • pp.80-88
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    • 2001
  • The spot welding method has been used in the joining of structures, automotive body, railway carriage, aircraft, household electric appliances, precision parts etc., because of brief working, easy automation, available mass production, and convenience. In this paper, the effects of welding conditions on the fatigue life and the prediction of fatigue life based on fracture mechanics theory of spot welded joint were investigated. Fatigue tests were conducted with the tensile-shear specimens welded in the various current using cold rolled steel sheets. Fatigue life of spot welded joint was predicted and compared with experimental results. Using FEM(finite element method), we analysed the distribution of stress and the condition of deformation on the environments of nugget.

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The Effect of Sodium Acetate in Alkaline Treatment of Acetate Fabrics (아세테이트 직물의 NaOH 처리시 무기염 첨가에 따른 영향)

  • Sung, Jong-Mi;Kim, Hye-Rim;Song, Wha-Soon
    • Fashion & Textile Research Journal
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    • v.7 no.1
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    • pp.85-90
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    • 2005
  • The effect of sodium acetate to reduce the fiber damage and hardening of acetate fabrics during alkaline treatment is studied. The optimal condition is controlled concentration 2%, at $50^{\circ}C$ for 6 minutes and at $70^{\circ}C$ for 2 minutes through the result of weight loss, shrinkage and tensile strength. Alkaline treated acetate fabrics under optimal condition show softer than untreated acetate fabrics. Alkaline treatment with sodium acetate brings the reduction in hardening and shrinkage in internal fiber of acetate fabric. Also, alkaline treatment with sodium acetate improves the tensile strength of acetate fabrics compared with only alkaline treatment. The moisture regain of acetate fabrics is also improved by alkaline treatment under optimal condition.