• Title/Summary/Keyword: tensile cracks

Search Result 588, Processing Time 0.021 seconds

Fracture Behavior of Oxide Scales and Influence of Oxide Scales on the Strength of Materials (산화피막의 파괴거동 및 산화피막이 소지금속의 기계적 강도에 미치는 영향)

  • ;;Narita Toshio
    • Transactions of Materials Processing
    • /
    • v.13 no.1
    • /
    • pp.72-77
    • /
    • 2004
  • An Fe-25Cr steel was oxidized in Ar atmosphere at 973K with and without applying external stress of 30∼35 MPa. A 0.1$\mu\textrm{m}$ thick $Cr_2O_3$ scales formed during pre-treatment in Ar atmosphere. Initiation of cracking on the oxide scales took place at grain boundaries during the end of second creep stage, in which cracks were found nearly perpendicular to the tensile directions. On the contrary, a scale developed in $N_2$-0.1%$SO_2$ displaced a poor adherence on the metal substrate. In this sample, a fast grown of scales was observed during creep deformation, and the strength of materials was much lower than in Ar. The creep strain rate of $1.5{\times}10^{-7}/s$ and $5.8{\times}10^{-7}/s$ was determined in Ar and in $N_2$-0.1%$SO_2$ under 30MPa, respectively.

Fatigue Crack Growth Characteristics by the Cover Plate Shapes in the Steel Plate Girder (강판항(鋼板桁) 덮개판 형상에 따른 피로균열성장특성)

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Jung, Jin-Suck;Lee, Hyung-Koon
    • Journal of Industrial Technology
    • /
    • v.19
    • /
    • pp.269-278
    • /
    • 1999
  • When a variety of repeated loads are given, most steel structures failed in much lower level of loads than static failure loads. In addition, bridge always includes the internal defects or discontinuities. from these, fatigue cracks initiates and can lead to sudden failure. Thus, in this study, tensile specimens by the cover plate shapes were used as the test specimens. The fatigue test was performed by constant amplitude fatigue loading and beach mark. From the results of this study, each specimen's fatigue section was observed. in addition, stress intensity factor at crack tip was calculated by using the Green's function which applied to discontinuous section where causing stress concentration. Therefore, the fatigue life of structural detail was investigated by adopting the theories of fracture mechanics. each specimen's crack shape is a semi-elliptical surface crack or center crack sheet, stress gradient correction factor, Fg is the most subjective of all stress intensity correction factors and fatigue life should be predicted by previous proposed function and finite element analysis.

  • PDF

Preliminary investigation of Ic homogeneity along the longitudinal direction of YBCO coated conductor tape under tensile loading

  • Dizon, J.R.C.;Oh, S.S.;Sim, K.D.;Shin, H.S.
    • Progress in Superconductivity and Cryogenics
    • /
    • v.15 no.2
    • /
    • pp.24-28
    • /
    • 2013
  • In this study, the homogeneity of critical current, $I_c$, along the lengthwise direction in the coated conductor (CC) tape under uniaxial tension was investigated using a multiple voltage tap configuration. Initially, a gradual and homogeneous $I_c$ degradation occurred in all subsections of the tape up to a certain strain value. This was followed by an abrupt $I_c$ degradation in some subsections, which caused scattering in $I_c$ values along the length with increasing tension strain. The $I_c$ degradation behaviour was also explained through n-value as well as microstructure analyses. Subsections showed $I_c$ scattering corresponding to damaged areas of the CC tape revealed that transverse cracks were distributed throughout the gauge length. This homogeneous $I_c$ degradation behaviour under tension is similar with the case under torsion strain but different with the case under hard bending which were previously reported. This behaviour is also different with the case using Bi-2223 HTS tapes under tension strain.

A Study on the Repair Welding Methods for Cylinder Block of Diesel Engines (디젤기관 실린더 블록의 보수용접법에 관한연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.23 no.3
    • /
    • pp.331-337
    • /
    • 1999
  • Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules welding reparis of cylinder block made of cast irons are generally not permitted. However such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the clinder blocks made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding meth-ods of packing seat and o-ring seat of cylinder block and apply them to the practice. The following conclusions are botained :1 The tensile strength of weld of cast iron more than that of base metal can be obtained by means of preheating keeping temperature above $100^{\circ}C$ between welding pass-es preventing slag inclusion peening and cramping weld metal by studs. 2. The suspected crack by a magnetic particle test due to different magnetic permeability can be identified which are not associated with a mechanical discotinuity.

  • PDF

A Study on the Fracture Behavior of a Crack in Gas Pipelines Considering Constraint Effects (구속효과를 고려한 가스배관 결함의 파괴거동해석)

  • Shim, Do-Jun;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
    • /
    • 2000.04a
    • /
    • pp.1-6
    • /
    • 2000
  • FFP(Fitness For Purpose) type defect assessment methodologies based on ECA(Engineering Critical Analysis) have been established and are in use for the structural integrity evaluation of gas pipelines. ECA usually includes the fracture mechanics analysis, and it assumes that J-integral uniquely characterizes crack-tip stress-strain fields. However, it has been shown that it is not sufficient to characterize the crack-tip field under low levels of constraint with a single parameter. Since pipeline structures are made of ductile material, locally loaded in tension, cracks may experience low level of constraint, and therefore, J-dominance will be lost. For this reason, the level of constraint must be quantified to establish a precise assessment procedure for pipeline defects. The objective of this paper is to Investigate the fracture behavior of a crack in gas pipeline by quantifying the level of constraint. For this purpose, tensile tests and CTOD tests were performed at room temperature$(24^{\circ}C)$ and low temperature$(-40^{\circ}C)$ to obtain the material properties. J-Q analyses were performed for SENB and SENT specimens based on 2-D finite element analyses, in order to investigate the in-plane constraint effects on pipeline defects.

  • PDF

Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (I) - J-Integral Estimation Solution - (배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (I) -J-적분 예측식 -)

  • Kim, Jin-Su;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.1
    • /
    • pp.131-138
    • /
    • 2002
  • This paper provides the fully plastic J solutions for circumferential cracked pipes with inner, semi- elliptical surface cracks, subject to internal pressure and global bending. Solutions are given in the form of two different approaches, the GEF/EPRl approach and the reference stress approach. For the GE/EPRl approach, the plastic influence functions for fully plastic J are tabulated based on extensive 3-D FE calculations using the Ramberg-Osgood (R-O) materials, covering a wide range of pipe and crack geometries. The developed GEf/EPRl-type fully plastic J estimation equations are then re-formulated using the concept of the reference stress approach for wider applications. Based on the FE results, optimized reference load solutions for the definition of the reference stress are found for internal pressure and for global bending. Advantages of the reference stress based approach over the GE/EPRl-type approach are fully discussed. Validation of the proposed reference stress based J estimation equations will be given in Part II, based on 3-D elastic-plastic or elastic creep FE results using typical tensile properties of stainless steels and generalized creep- deformation behaviours.

Material Nonlinear Finite Element Analysis of Reinforced Concrete Structures (재료비선형성을 고려한 R/C 구조물의 유한요소해석)

  • Choi, Chang Koon;Kwak, Hyo Gyoung
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.9 no.3
    • /
    • pp.31-38
    • /
    • 1989
  • This paper concentrates on the analysis of reinforced concrete(R/C) structures subjected to monotonic loading, from zero to ultimate loads. Tensile cracking, the nonlinear stress-strain relationship for concrete and reinforcement are taken into account the concrete is assumed to be elastic in tension region and elasto-hardening plastic in compression region. The Kupfer's failure criteria and associated flow rule are adopted to govern the plastic behavior of the concrete. The reinforcing bar is considered as a elasto-hardening platic material. The tension stiffening effect of the concrete between cracks is also considered. The numerical error depends on the used finite element mesh size is reduced by correcting the slope of strain softening region of the concrete according to the developed energy criteria.

  • PDF

A Study on the Evaluation of the Friction and Wear Properties of the Sprayed Coating Layer (용사피막의 마찰.마모 특성 평가에 관한 연구)

  • 김영식;김윤해;김종호;최영국;강태영
    • Journal of Welding and Joining
    • /
    • v.14 no.3
    • /
    • pp.66-74
    • /
    • 1996
  • In this study, friction and wear properties of flame sprayed specimens and hard Cr plating specimens were tested, and their properties were compared each other in dry and lubrication condition. Ni-Cr powder and steel powder were used as the spray powder and sprayed on the steel(S45C) substrate by flame sprayed method. Each wear surface was observed with SEM after friction and wear test. The friction coefficient of the as-forged steel specimens was the highest among surface treatment specimens, and the other specimens appeared in order as follows ; hard Cr-plating specimens, Ni-Cr powder sprayed specimens, steel powder sprayed specimens. Comparing the wear volumes in dry condition, as forged steel specimens appeared the greatest wear volume, and the other specimens appeared wear volume in order as follows ; Ni-Cr powder sprayed specimens, steel powder sprayed specimens, hard Cr plating specimens. In friction and wear test, the hard Cr plating specimens were worn by the abrasive phenomenon, involving the cracks. The wear volume of steel powder sprayed specimens was lower than that of Ni-Cr powder sprayed specimens. Comparing the tensile strength of both sprayed coating layers, the steel powder sprayed coating layer was better than Ni-Cr powder sprayed coating layer.

  • PDF

Study on Chevron Crack Occurring in a 4-stage Open Cold Extrusion Process by Finite Element Method (유한요소법을 이용한 4단 개방냉간압출시 발생하는 셰브론 크랙에 관한 연구)

  • Hwang, H.S.;Lee, Y.S.;Joun, M.S.
    • Transactions of Materials Processing
    • /
    • v.26 no.4
    • /
    • pp.210-215
    • /
    • 2017
  • In this paper, utilizing the theory of ductile fracture a chevron crack in a 4-stage open cold extrusion process is predicted by the finite element methods and then compared with previous experiments. The normalized Cockcroft-Latham damage model is employed and the material is identified using a tensile test based material identification technique that gives fracture information as well as flow stress at large strain. A large difference between the predicted cracks and actual experiments is observed, specifically narrower width and greater maximum height of the crack. This reveals the limitation of this approach based on the conventional theory of ductile fracture. Based on the observations and the related criticisms, a new approach for predicting the chevron crack is proposed, suggesting that either the critical damage should not be a fixed material constant, or that the conventional fracture theory should be considered with the effects of embrittlement due to accumulated plastic deformation while the duration of crack generation and plastic deformation should be reduced.

Development of Microstructure and Mechanical Properties of Friction Stir Lap Jointed Invar 42/SS 400 (겹치기 마찰교반접합된 Invar 42/SS 400 합금의 미세조직과 기계적 특성 발달)

  • Song, K.H.;Nakata, Kazuhiro
    • Journal of Welding and Joining
    • /
    • v.30 no.5
    • /
    • pp.34-39
    • /
    • 2012
  • This study was conducted to investigate the microstructure and mechanical properties of friction stir lap joints. Invar 42 and SS 400 were selected as the experimental materials, and friction stir welding was carried out at a tool rotation speed of 200 rpm and welding speed of 100 mm/min. The application of friction stir welding to Invar 42 effectively reduced the grain size in the stir zone; the average grain size of Invar 42 was reduced from $11.5{\mu}m$ in the base material to $6.4{\mu}m$ in the stir zone, which resulted in an improvement in the mechanical properties of the stir zone. The joint interface between Invar 42 and SS 400 showed a relatively sound weld without voids and cracks, and the intermetallic compounds with $L1_2$ type in lap jointed interface were partially formed with size of 100 nm. Moreover, the hook in the advancing side of Invar 42 was formed from SS 400, which contributed to maintenance of the tensile strength. The evolution of microstructures and mechanical properties of friction stir lap jointed Invar 42 and SS 400 are also discussed herein.